ΕΠΙΘΕΩΡΗΣΗ Υ&Α
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Document No.
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Audit type
- General Safety Audit
- Measurement control
- Accident investigation
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Subsidiary
- KLEEMANN CHINA
- KLEEMANN ASANSOR
- KLEEMANN LIFTOVI
- KLEFER
- KLEEMANN RUSSIA
- KLEEMANN AUSTRALIA
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Department and Personnel
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Audit date
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Auditors
- Angelos Papadopoulos
- Klose Wang
- Jin Wei
- Ioannis Ververidis
- Georgios Mylonas
- Dejan Gavrilovic
- Georgios Tsampakis
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Escorts
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Report editor
- Angelos Papadopoulos
- Klose Wang
- Jin Wei
- Ioannis Ververidis
- Georgios Mylonas
- Dejan Gavrilovic
- Georgios Tsampakis
REVIEW
1.0. Previous ispection
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1.1. Has the last inspection been reviewed
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1.2. Are there no outstanding actions
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1.3. Hazards eliminated
EMERGENCY
2.0. Fire Prevention Emergency procedures
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Audit section
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2.1. The evacuation plan is posted in the workstations
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2.2. Employees know what to do
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2.3. Fire extinguishers are in their positions
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2.4. Fire extinguishers have the formal marking and user guide ( instructions for use )
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2.5. Fire extinguishers are checked according to the inspection tag dates
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2.6. Fire extinguishers and fire hose cabinets are clearly visible, easily accessible and not blocked by any other objects
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2.7. Fire extinguishers are located in a ( mounting ) heigh less than 1200 mm and grater than 100 mm
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2.8. Are there fire extinguisher sings
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2.9. The fire extinguisher sing is at an unblocked heigh of 2,1 m from the floor
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2.10. Are there escape route and emergency exit sings
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2.11. The emergency exits are unblocked and unobstructed
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2.12. Is there a fire alarm system
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2.12.1. Is it operating properly
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2.13. Fire hose cabinets and stations are properly equiped
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2.14. The fire safety network is in good condition
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2.15. The fire pump station is properly maintained ( at least once a month )
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2.16. Is there a contingency plan
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2.16.1. Is it up to date and complete
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2.17. Hot conditions health and safety procedures are followed when working in hot conditions
EQUIPMENT AND MACHINERY
3.0. Machines - Equipment
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Audit section
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3.1. Equipment and machines are CE marked
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3.2. Safety systems are in good condition and work properly
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3.3. On Off switches are accessible to the operators
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3.4. All moving parts of the machines are protected
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3.5. There are levels
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3.5.1 They are protected with handrails
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3.6. Thera are sharp surfaces
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3.7. There are exposed not protected wires
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3.8. The floor around the machines is clean
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3.9. The noise level is controlled and in line with national and / or international noise regulations
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3.10. The control points are clean and unobstructed
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3.11. Thera are lockout/tagout procedures
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3.11.1. Is there a written instruction witch is followed
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3.12. Are there liquid leakages
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3.13. Operators are trained on how to use the equipment
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4.14. During the operation risks are coused
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4.14.1. What are the risks
- Particle jet
- Vapors
- Brushes
- Liquids
- Radiation
- Noise
- Vibrations
- High temperature
- Flames
ELECTRICITY
4.0. Electrical Hazards
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Audit section
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4.1. The machines are properly grounded
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4.2. The electrical panels have doors and covers closed
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4.3. The power cables are protected and in proper positions
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4.4. The extension cords are appropriate and in good condition
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4.5. Are there power supplies and cables on the floor
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4.6. Power supply tools are in good condition
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4.7. Are there aerial cables
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4.8. There is an electric shock protection system ( safety relay )
PERSONAL PROTECTIVE EQUIPMENT
5.0. Personal Protective Equipment P.P.E.
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Audit section
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5.1. All required PPEs are available to employees
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5.2. PPE is appropriate
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5.3. Employees know what PPE is necessary to their work
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5.4. Employees know how to use PPE
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5.5. Employees use the necessary PPE
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5.6. Employees know how to identify the end of life of PPE and when to replace them
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5.7. There is a PPE administration book and records are keeping
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5.8. What is the necessary PPE for the particular workplace ( job )
- Shoes
- Gloves
- Glasses
- Apron
- Earplugs
- Helmet
- Visor
- Safety belt
- Welding mask
- Face mask
BUILDINGS AND FACILITIES
6.0. Buildings
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Audit section
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6.1. Floors are in good condition
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6.2. Windows are open when necessary
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6.3. The wall coating is in good condition
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6.4. The building - facility has the required number of entrances and exits
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6.5. Any holes or gaps in the floor or between the partitions are repaired immediately
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6.6. There are safety signs ( PPE, Obligation , Prohibition )
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6.7. There are floor marking , marking for fire extinguishers, emergency exit signs
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6.8. In case of bad weather water entering the building
PHYSICAL HAZARDS
7.0. Natural hazards
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Audit section
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7.1. The noise is below 83 db
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7.1.1 Measures required
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7.2. Thera are vibrations
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7.3. There are radiations
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7.3.1. What type of radiations
- Welding
- Laser
- Cutting plasma
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7.4. The level of lighting is within the permissible levels
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7.5. The microclimate ( temperature, humidity ) is at permissible levels
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7.6. There are the required heating systems
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7.6.1. The temperature is at permissible levels 16 - 35 οC
CHEMICAL HAZARDS
8.0. Chemical hazards
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Audit section
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8.1. There are dust
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8.2. Thera are solvents if yes what solvents <br>
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8.3. Thera are dust or cloud from paint shop
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8.4. Did there are chemicals if yes what chemicals
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8.5. There are M.S.D.S. (Material Safety Data Sheets )
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8.6. Did the employees know the hazards from the chemical use
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8.7. There are chemical hood
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8.8. There is risk of chemical ignite
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8.8.1. What are the hazards
- Explosive atmosphere
- Fumes
- Static electricity
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8.9. Chemicals and solvents stored in safety area ( outside or in fireproof ) after the work ands
FIRST AID
9.0. First aid
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Audit section
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9.1. There is a first aid kit
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9.2. The first aid kit is complete
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9.3. There is first aid sign
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9.4. In the workplace required eyewash or body wash device? If yes exist
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9.5. Thera are trained employees in first aid actions
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9.6. Is there present a defibrillator
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9.6.1. Das it working properly ?
FORKLIFTS
10.0. Forklifts
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Audit section
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10.1. Operators have the appropriate forklift license
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10.2. Assistant operators are registered in the labour inspection authority
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10.3. Forklifts are in good condition
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10.4. Forklifts they are maintained based on the preventive maintenance program
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10.5. The operator's forklift inspection book is updated
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10.6. The forklift operated in sloped areas
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10.7. Operators do not exceed the speed limit ( 5 - 10 Km/ hr )
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10.8. Operators know their forklifts load capacity and load height limits
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10.9. Forklifts are used to pull or push
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10.10. Forklifts operate in accordance with safe work instructions and procedures
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10.11. Is there a charging stations for the electrical forklifts
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10.11.1. The charging station has all the properly protection PPE , Fire extinguishers, shower <br><br><br>
LOAD HANDLING
11.0. Load handling
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Audit section
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11.1. There is enough space that transport materials and loads
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11.2. Storage is stable and sorted ( organised )
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11.3. There are obstacles on the floor that obstruct ( block ) transportation
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11.4. Thera are aerial obstacles
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11.5. There are mechanical assistance if the weight and volume of the load is large
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11.6. There are appropriate fastening and transport equipment ( straps, wire ropes )
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11.7. The equipment is checked before its use
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11.8. Employees know the lifting capacity of the fastening equipment
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11.9. Employees know the weight of the loads they carry
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11.10. The hooks, the hock blocks , crane blocks or load blocks and the safety equipment are in good condition
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11.11. The pallets are in good condition
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11.12. Thera are simultaneous forklifts movements in the same area
STORAGE
12.0. Material storage
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Audit section
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12.1. The materials are stored on shelves
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12.2. Shelves are in good condition
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12.3. Heave items are stored down on the shelves and light items are stored on the shelves
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12.4. The are items ( materials ) on the floor or upright stored
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12.5. Pallets and wood boxes are in good condition
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12.6. Items ( materials ) are tied and packed
SLIPS - TRIPS - FALLS
13.0. Slips, trips, falls
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Audit section
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13.1. There are liquids on the floor
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13.2. There are levels
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13.3. There are scales or stairs
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13.4. Working at height
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13.5. There are items ( materIals ) on the floor
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13.6. There is the necessary space for movement - transport
GENERAL EVALUATION
General evaluation
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General evaluation
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End Date, time audit
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Comments
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Escort signature
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Auditor signature
FINDINGS - NON COMPLIANCE
Findings - Non compliance
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Are the any findings - non compliances
Non compliance
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Description
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Photos, evidences
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Recommended actions
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Responsible for the actions
- Angelos Papadopoulos
- Klose Wang
- Jin Wei
- Ioannis Ververidis
- Georgios Mylonas
- Dejan Gavrilovic
- Georgios Tsampakis
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Actions dead line
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Responsible for the actions control
- Angelos Papadopoulos
- Klose Wang
- Jin Wei
- Ioannis Ververidis
- Georgios Mylonas
- Dejan Gavrilovic
- Georgios Tsampakis
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Action control date
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Compliance