Title Page
-
Work Centre
-
Auditors
- Paul Coverdale
-
Audit Participants
-
Conducted on
Method / Man
-
A) SWI - SWI available-buy offs/revisions complete (all shifts) CURRENT Standard
-
A) SWI - Quality alerts/mods ( current & signed)
-
B) Ergonomics - Ergo items in place and utilized (ergo matting, proper tools etc)
-
C) Work Zones Identified - Work area, stations, >> visibility identified / shadow boxed
-
D) Training Plan - Training matrix/versatility chart posted and current
-
E) Visual Aides - Boundary / defect samples available / Pre-shift mtg template, Overtime Roster
-
F) 5s in 5 Minutes to Win it Documents - TEAM Form, Layout, AUDIT & SCORECARD >> posted and current
-
F) 5s in 5 Minutes to Win it Documents - Issues & Action Sheet posted, updated to current date
Material
-
A) Flowracks / racks / bins / containers / cabinets - appearance good condition
-
B) Labels/Kanban Tags/Sequence Labels - correct and good appearance
-
C) Parts over flow condition - empty bins/trays removal process in place
-
C) Parts over flow condition - no parts or components on the floor
-
D) Kanban handling - KANBAN position & standard
Machine
-
A) PM - documents posted and current
-
B) Tooling / Equipment / Computers / Printers - clean & in good working condition/ TOWMOTOR TOUCHUP COMPLETED
Quality / Man
-
A) Quality Indicators - T/L Control >> Hourly Tracking Charts posted and current
-
B) Quality Assurance Tools - POKEYOKES, ANDONS >> identified and used
-
B) MUTILATION protection being worn by all TM's as per SWI
-
B) Quality Assurance Tools - defect repair & confirmation procedures & area in place
-
C) Keypoints - TM understanding & using (ask an operator to confirm)
Safety / Man
-
A) Work Station Layout and Set-up - organized >> TOUR READY / WORLD's BEST condition
-
A) Work Station Layout and Set-up - No trip / slip hazards
-
B) Electrical Panels - functional, properly secured, not broken, not blocked (3'CLR)
-
C) Fire Safety - exit route clearly posted, route not blocked
-
D) PPE - requirements being worn by all TM's as per SWI