Title Page
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Audit Date
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Shift
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Auditor
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Team Leader Name
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Department
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Area/Process
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Location
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Auditor Note: If any item does not apply, mark as NR in COMMENTS with explanation and award a point.
Team Performance Board
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1) Current Management LPA results: - Previous LPA results recorded in the 'Management LPA Review' section and copy posted inside
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2) Management Board Review: - Management Board Review was completed in the previous week
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3) Red/Green Shift Results: - Numeric and Red/Green shift results for the last 24hrs have been recorded
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4) Countermeasure/Containment Actions: - Where target not met - Occurrence date, containment/corrective actions and owner
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5) Action Lists: - All SQTCM and audit actions listed on the front of the board are also captured on the appropriate Actions Log inside the board
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6) 5S & SWI Audit Trends: - 5S & SWI Audit results from the previous week have been updated to Schedule/Trend Graphs
Safety
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7) Safety Hazards: - No trip / slip hazards
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Please correct immediately.
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8) Ergonomics : - Are ergo items in place and utilized such as ergo matting, proper tools etc.
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9) Fire Safety: - Exit route clearly posted, route not blocked
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Please correct immediately
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10) PPE: - Required PPE being worn by all TM's as per SWI/area standard
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Please correct immediately
Quality
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11) Quality Assurance Tools: - POKEYOKES, ANDONS >> Are pokeyokes verified today? Bypassed?
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Please address immediately
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12) Mutilation Protection: - MUTILATION protection being worn by all TM's as per SWI /area standard
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Please address immediately
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13) Keypoints: - Select a recent Quality Alert/Mod Bulletin and ask an operator to confirm their understanding
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14) Visual Aides: - boundary / defect samples available
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Please address immediately
5S
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15) Work Zones identified: - work area, stations are visibly identified / shadow boxed
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16) Over-Production: - no parts or components on floor
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17) Tooling / Equipment / Computers / Printers: - clean & in good working condition
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18) Energy Reduction: Does the area follow an idling procedure/PM procedure to reduce energy while idle
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19) Tour Readiness: - Is work cell in a World Class tour ready state or can be restored to such a state within 30 mins?