Manufacturing Quality Audit: Welding & Fabrication

• Job No.

• Job Description

• Client

• Conducted on

  Date

• Prepared by

• Location
  Address

• Personnel

01 Work in Progress

• 1. Are all major material sections/components marked with the relevant job number?

  Yes

  No

  Shortfalls

  N/A

• 2. Are the welding machines in use calibrated and labelled with calibration dates?

  Yes

  No

  Shortfalls

  N/A

• 3. Are the welding activities being undertaken in accordance with an approved WPQR/WPS?

  Yes

  No

  Shortfalls

  N/A

• 4. Does the welder(s) know which WPQR/WPS relates to the work in progress?

  Yes

  No

  Shortfalls

  N/A

• 5. Are the welder(s) appropriately qualified for welding process, position, materials and thicknesses involved?

  Yes

  No

  Shortfalls

  N/A

• 6. Are joint fit-ups and preparations in accordance with the relevant WPS?

  Yes

  No

  Shortfalls

  N/A

• 7. Are weld maps and/or welding databooks being completed?

  Yes

  No

  Shortfalls

  N/A

• Observations:

02 Material Control

• 1. Are conforming and non-conforming materials appropriately separated?

  Yes

  No

  Shortfalls

  N/A

• 2. Are conforming and non-conforming materials appropriately labelled e.g. job no. or green paint mark?

  Yes

  No

  Shortfalls

  N/A

• 3. Are metal types appropriately separated e.g. steel and aluminium?

  Yes

  No

  Shortfalls

  N/A

• Observations:

03 Stores Control

• 1. Are welding consumables stored correctly e.g. temperature controlled environment?

  Yes

  No

  Shortfalls

  N/A

• 2. Is there evidence of ‘first in first out’ (FIFO) methodology being used for welding consumable withdrawal?

  Yes

  No

  Shortfalls

  N/A

• 3. Are all welding consumables within their shelf-life?

  Yes

  No

  Shortfalls

  N/A

• 4. Are non-conforming (non-traceable or expired) welding consumables stored separately and clearly labelled as such?

  Yes

  No

  Shortfalls

  N/A

• 5. Are welding consumable withdrawal logs being completed with job no. traceability?<br>

  Yes

  No

  Shortfalls

  N/A

• 6. Are welding consumable certificates available for stored items?

  Yes

  No

  Shortfalls

  N/A

• Observations:

04 Overall Observations

• Key Points:

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• Job Representitive

• Auditors Signature

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