Moulding Standardized Work Audit - Form# 4837D Rev 002

• Press Number

• SWI Name/# and Rev#

• Area Team Leader

  Select Eric John Paul Rob Stacey Terry

  • Eric
  • John
  • Paul
  • Rob
  • Stacey
  • Terry

• Department

  RIM

  IMM

• Operator/Empl# Audited

• Conducted on

  Date

• Shift

  Nights

  Days

  Afternoons

Documentation Control

• Does the SWI revision number in the binder match the current controlled version on the network? (Directory path: "F:\ISO-IATF 16949\Standardized Work Instructions".

  Yes

  No

  N/A

• Does the Employee Training Matrix reflect Operator has been sufficiently trained for work task he/she is performing and is Operator signed-off to SWI, Quality Alerts and Modification Bulletins?

  Yes

  No

  N/A

• Are all stakeholders (Eng, Mgr, Day TL, Aft TL, Night TL, Quality) signed off on the revision?

  Yes

  No

  N/A

• Can worker locate ALL SWI's, Modification Bulletins & Quality Alerts for this job/station?

  Yes

  No

  N/A

Use of work instructions. (Observe 5 to 10 cycles)

• Is the worker using PPE as intended?

  Yes

  No

  N/A

• Please STOP, correct issues, and record nature of problem.

• Does the worker follow the order of major steps defined in the SWI? (no prompt)<br>(If not, possible actions include additional employee training or issuing a Form 0504 Modification Bulletin and initiating a permanent SWI change using Form# 4854.).

  Yes

  No

  N/A

• For each process step, can the worker state key point(s) and explain why they're important? (prompt)

  Yes

  No

  N/A

• Are all regular, periodic tasks reflected in the SWI?

  Yes

  No

  N/A

• For IMM AUDIT ONLY: Are safety & quality triangles at press filled out by all shifts?<br>For RIM AUDIT ONLY: Inspect gate area - if Matl in gate, counsel Operator & verify after 1 HR.

  Yes

  No

  N/A

Leadership in Standardized Work.

• Safety, ergonomic and environmental conditions appear OK?

  Yes

  No

  N/A

• Please STOP, correct issue, and record the nature of the problem.

• Have you considered if there are opportunities to further mitigate risk (as reflected on the job Risk Assessment)?

  Yes

  No

  N/A

• Did you ask the worker if he/she has any ideas for improvement?

  Yes

  No

  N/A

• What were the employee's ideas for improvement, if any?

• Tools, gauges, scales, fixtures, aids, samples: available and in good condition, and calibration stickers are up to date?

  Yes

  No

  N/A

• ALL action items from last audit of this SWI have been 100% closed by the due date?

  Yes

  No

  N/A

• *ADD "Detailed Observations..." TO STANDARDIZED WORK OPEN ISSUES LIST IMMEDIATELY FOLLOWING AUDIT COMPLETION.

• Auditor

  Sign

• Team leader

  Sign