Title Page

  • Document No.

  • Audit Title

  • Client / Site

  • Conducted on

  • Prepared by

  • Location
  • Personnel

Safety

  • General observations - are there any perceived areas of risk that could be considered noteworthy

Area Inspection

  • Clean and tidy - are work areas and zones clear of litter and congestion

  • Stock removed- have stocks been put away into correct location

  • Personal items - have all personal items been placed in an appropriate container, work place neat and tidy and 5S applied

  • Fire doors and fire exits clear of obstacles and rubbish

  • Walkways and stairs are clear

  • Poles in the CLS area stored correctly and do not present a hazard

  • Tape guns stored correctly

  • Wheeled cages, trolleys or pallet jacks in admin zones in correct location and MT

  • Pallets stored correctly

  • QA area clear of product

Equipment inspection

  • Air compressor switch on - are there any noises or problems

  • Conveyor start up - are all zones functioning

  • In line check weigher - is the digital readout "0". If not recalibrate to zero

  • Auto tape machine - is there sufficient tape for days production

  • Computers - turn on all screens, computers, monitors and printers. Are all systems functioning

  • Labels and copy paper - Are all label printers loaded with sufficient labels on roll. Is there sufficient copy paper in the printers

  • Are there sufficient 'grey, totes for waste in each zone

Administration

  • Staff absences - is there coverage for absent members, will the absence impact operations

  • Operational consumables - is there sufficient consumables on hand for the days requirements

  • Cartons preparation- has sufficient cartons been made for start of shift ( BS 2/ BS 4 x 200 ea) (BS 4 x 50)

Morning brief

  • Morning stretches - conducted by authorised member

  • Picking errors discussed and anomalies addressed

  • Discuss shift timings

  • Previous day operations brief

MHE

  • Has all MHE pre-starts been conducted

  • Are all roll cages in assigned places

End of Day tasks

  • Have all users signed off the talkman, disconnected batteries and are recharging

  • Have any damages or failures to equipments been reported

  • Have MHE been returned to charge bay and been put on charge

  • Have work zones/stations been cleaned and 5s

  • Damaged stock - has inventory been advised of any stock damages

  • Has all equipments been shutdown and turned of in line with start up requirements

Transport functions

  • Has final manifests been raised

  • Has pallet transfer register and dockets been raised

  • Have all consignments been shipped

  • Is the transport are clean neat and tidy

  • Has IDC PM team leader been advised of the outbound pallet volumes

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