Title Page
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Document No.
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Audit Title
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Client / Site
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Conducted on
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Prepared by
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Location
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Personnel
Safety
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General observations - are there any perceived areas of risk that could be considered noteworthy
Area Inspection
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Clean and tidy - are work areas and zones clear of litter and congestion
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Stock removed- have stocks been put away into correct location
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Personal items - have all personal items been placed in an appropriate container, work place neat and tidy and 5S applied
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Fire doors and fire exits clear of obstacles and rubbish
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Walkways and stairs are clear
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Poles in the CLS area stored correctly and do not present a hazard
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Tape guns stored correctly
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Wheeled cages, trolleys or pallet jacks in admin zones in correct location and MT
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Pallets stored correctly
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QA area clear of product
Equipment inspection
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Air compressor switch on - are there any noises or problems
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Conveyor start up - are all zones functioning
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In line check weigher - is the digital readout "0". If not recalibrate to zero
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Auto tape machine - is there sufficient tape for days production
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Computers - turn on all screens, computers, monitors and printers. Are all systems functioning
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Labels and copy paper - Are all label printers loaded with sufficient labels on roll. Is there sufficient copy paper in the printers
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Are there sufficient 'grey, totes for waste in each zone
Administration
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Staff absences - is there coverage for absent members, will the absence impact operations
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Operational consumables - is there sufficient consumables on hand for the days requirements
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Cartons preparation- has sufficient cartons been made for start of shift ( BS 2/ BS 4 x 200 ea) (BS 4 x 50)
Morning brief
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Morning stretches - conducted by authorised member
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Picking errors discussed and anomalies addressed
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Discuss shift timings
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Previous day operations brief
MHE
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Has all MHE pre-starts been conducted
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Are all roll cages in assigned places
End of Day tasks
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Have all users signed off the talkman, disconnected batteries and are recharging
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Have any damages or failures to equipments been reported
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Have MHE been returned to charge bay and been put on charge
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Have work zones/stations been cleaned and 5s
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Damaged stock - has inventory been advised of any stock damages
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Has all equipments been shutdown and turned of in line with start up requirements
Transport functions
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Has final manifests been raised
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Has pallet transfer register and dockets been raised
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Have all consignments been shipped
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Is the transport are clean neat and tidy
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Has IDC PM team leader been advised of the outbound pallet volumes
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