Plant Commissioning Checklist

• Project Title

• Location
  Address

• Contractor

• Checked by

• Conducted on

  Date

Pumping Systems

Large Pumps

• Select large pump

  Influent Pumps

  Wet Weather Pumps

  Mixed Liquor Pumps

  Effluent Pumps

  Other

• Specify

• Has final system head and pump system curves been received?

  Yes

  No

  N/A

• Has certified performance test data been received?

  Yes

  No

  N/A

• Has certified motor data been received?

  Yes

  No

  N/A

• Has final approved shop drawings been received?

  Yes

  No

  N/A

• Has final approved O&M manual been received?

  Yes

  No

  N/A

• Has manufacturer inspected the installation?

  Yes

  No

  N/A

• Has manufacturer O&M training occurred?

  Yes

  No

  N/A

• Is pump covered by a new or existing on-line training module?

  Yes

  No

  N/A

• Have manufacturer startup and functional tests occurred?

  Yes

  No

  N/A

• Has functionality of manufacturer control system been demonstrated?

  Yes

  No

  N/A

• Has vendor control panel/facility SCADA system interface been successfully demonstrated?

  Yes

  No

  N/A

• Were factory performance tests witnessed?

  Yes

  No

  N/A

• Were field performance tests witnessed?

  Yes

  No

  N/A

• Has warranty been received?

  Yes

  No

  N/A

• Have spare parts been received and turned over to Treatment Division?

  Yes

  No

  N/A
Small Pumps with Control Panels

• Select small pump

  Select Grit Pump RAS/WAS Pump Recycle Pump Non-potable Water Pump Unthickened Sludge Pump Groundwater Pumps Other

  • Grit Pump
  • RAS/WAS Pump
  • Recycle Pump
  • Non-potable Water Pump
  • Unthickened Sludge Pump
  • Groundwater Pumps
  • Other

• Specify

• Has final system head and pump system curves been received?

  Yes

  No

  N/A

• Has certified performance test data been received?

  Yes

  No

  N/A

• Has representative motor data been received?

  Yes

  No

  N/A

• Has final approved shop drawings been received?

  Yes

  No

  N/A

• Has final approved O&M manual been received?

  Yes

  No

  N/A

• Has manufacturer inspected the installation?

  Yes

  No

  N/A

• Has manufacturer O&M training occurred?

  Yes

  No

  N/A

• Is pump covered by a new or existing on-line training module?

  Yes

  No

  N/A

• Have manufacturer startup and functional tests occurred?

  Yes

  No

  N/A

• Has functionality of manufacturer control system been demonstrated?

  Yes

  No

  N/A

• Has vendor control panel/facility SCADA system interface been successfully demonstrated?

  Yes

  No

  N/A

• Were field performance tests witnessed?

  Yes

  No

  N/A

• Has warranty been received?

  Yes

  No

  N/A

• Have spare parts been received and turned over to Treatment Division?

  Yes

  No

  N/A

• Circuits, fuses, switches, terminals, etc. are provided with a legible and durable identification label.

  Yes

  No

  N/A

• No visible damage to impair safety.

  Yes

  No

  N/A

• Work done properly recorded in logbook.

  Yes

  No

  N/A

• An up-to-date schematic diagram displayed.

  Yes

  No

  N/A

• All accessible live parts screened with insulating plate or earthed metal.

  Yes

  No

  N/A

• All exposed conductive parts effectively earthed.

  Yes

  No

  N/A

• Earthing system effectively connected.

  Yes

  No

  N/A

• Warning notice displayed at main bonding connections.

  Yes

  No

  N/A

• All protective devices are functioned properly and correctly set.

  Yes

  No

  N/A

• Suitable interlock scheme provided to prevent parallel operation of two or more sources of supply and 4-pole incoming and interconnecting circuit breakers provided for supply to be taken from more than one source and is interconnected.

  Yes

  No

  N/A

• Electrically and mechanically interlocked 4-pole changeover device(s) where standby generator set(s) is installed.

  Yes

  No

  N/A

• The breaking capacity of all circuit breakers /interconnection devices are able to withstand the prospective fault current.

  Yes

  No

  N/A

• Protective relays have been correctly set and overcurrent protective devices suitably set for all circuits.

  Yes

  No

  N/A

• Protective type current transformers are used for protective relays.

  Yes

  No

  N/A

• A means of isolation provided for every circuit.

  Yes

  No

  N/A

• Operation of circuit breakers and main switches checked.

  Yes

  No

  N/A

• Control, indication and alarm functions checked.

  Yes

  No

  N/A

• No undersized conductor used between the main busbar and fuse/MCB’s.

  Yes

  No

  N/A

• Fuses/MCB’s matching the lowest rated conductor in the circuit.

  Yes

  No

  N/A

• Suitable cable terminations provided.

  Yes

  No

  N/A

• Cable conductors of correct phases connected.

  Yes

  No

  N/A

• Single-pole devices for protection or switching connected in phase conductors only.

  Yes

  No

  N/A

Preliminary Treatment Process Equipment

Comminutors and Screening Equipment

• Select comminutors and screening equipment

  Select Comminutors Influent Screens Screenings Dewatering Equipment Screenings Conveyor Other

  • Comminutors
  • Influent Screens
  • Screenings Dewatering Equipment
  • Screenings Conveyor
  • Other

• Specify

• Has final system head and pump system curves been received?

  Yes

  No

  N/A

• Has certified performance test data been received?

  Yes

  No

  N/A

• Has representative motor data been received?

  Yes

  No

  N/A

• Has final approved shop drawings been received?

  Yes

  No

  N/A

• Has final approved O&M manual been received?

  Yes

  No

  N/A

• Has manufacturer inspected the installation?

  Yes

  No

  N/A

• Has manufacturer O&M training occurred?

  Yes

  No

  N/A

• Is pump covered by a new or existing on-line training module?

  Yes

  No

  N/A

• Have manufacturer startup and functional tests occurred?

  Yes

  No

  N/A

• Has functionality of manufacturer control system been demonstrated?

  Yes

  No

  N/A

• Has vendor control panel/facility SCADA system interface been successfully demonstrated?

  Yes

  No

  N/A

• Were field performance tests witnessed?

  Yes

  No

  N/A

• Has warranty been received?

  Yes

  No

  N/A

• Have spare parts been received and turned over to Treatment Division?

  Yes

  No

  N/A

• Has representative equipment and motor performance test data been received?

  Yes

  No

  N/A

• Has final approved shop drawings been received?

  Yes

  No

  N/A

• Has final approved O&M manual been received?

  Yes

  No

  N/A

• Has manufacturer inspected the installation?

  Yes

  No

  N/A

• Has manufacturer startup occurred?

  Yes

  No

  N/A

• Has manufacturer O&M training occurred?

  Yes

  No

  N/A

• Is equipment covered by a new or existing on-line training module?

  Yes

  No

  N/A

• Has functionality of manufacturer control system been demonstrated?

  Yes

  No

  N/A

• Has vendor control panel/facility SCADA system interface been successfully demonstrated?

  Yes

  No

  N/A

• Have spare parts been received and turned over to Treatment Division?

  Yes

  No

  N/A

• Have electrical and control checks been completed?

  Yes

  No

  N/A

• Has warranty been received?

  Yes

  No

  N/A
Grit Removal and Primary Treatment

• Select equipment

  Select Grit In-tank Equipment Grit Classifier Grit Conveying Primary Clarifier Collector Scum Collection & Management Other

  • Grit In-tank Equipment
  • Grit Classifier
  • Grit Conveying
  • Primary Clarifier Collector
  • Scum Collection & Management
  • Other

• Specify

• Has final system head and pump system curves been received?

  Yes

  No

  N/A

• Has certified performance test data been received?

  Yes

  No

  N/A

• Has representative motor data been received?

  Yes

  No

  N/A

• Has final approved shop drawings been received?

  Yes

  No

  N/A

• Has final approved O&M manual been received?

  Yes

  No

  N/A

• Has manufacturer inspected the installation?

  Yes

  No

  N/A

• Has manufacturer O&M training occurred?

  Yes

  No

  N/A

• Is pump covered by a new or existing on-line training module?

  Yes

  No

  N/A

• Have manufacturer startup and functional tests occurred?

  Yes

  No

  N/A

• Has functionality of manufacturer control system been demonstrated?

  Yes

  No

  N/A

• Has vendor control panel/facility SCADA system interface been successfully demonstrated?

  Yes

  No

  N/A

• Were field performance tests witnessed?

  Yes

  No

  N/A

• Has warranty been received?

  Yes

  No

  N/A

• Have spare parts been received and turned over to Treatment Division?

  Yes

  No

  N/A

• Has representative equipment and motor performance test data been received?

  Yes

  No

  N/A

• Has final approved shop drawings been received?

  Yes

  No

  N/A

• Has final approved O&M manual been received?

  Yes

  No

  N/A

• Has manufacturer inspected the installation?

  Yes

  No

  N/A

• Has manufacturer startup occurred?

  Yes

  No

  N/A

• Has manufacturer O&M training occurred?

  Yes

  No

  N/A

• Is equipment covered by a new or existing on-line training module?

  Yes

  No

  N/A

• Have electrical and control checks been completed?

  Yes

  No

  N/A

• Has warranty been received?

  Yes

  No

  N/A

• Have spare parts been received and turned over to Treatment Division?

  Yes

  No

  N/A

Secondary Treatment Process Eqiupment

Secondary Treatment

• Select secondary treatment equipment

  Aeration Blowers

  Diffuser System

  Clarifier Collector Mechanism

  Scum Collection Equipment

  Other

• Specify

• Has final system head and pump system curves been received?

  Yes

  No

  N/A

• Has certified performance test data been received?

  Yes

  No

  N/A

• Has representative motor data been received?

  Yes

  No

  N/A

• Has final approved shop drawings been received?

  Yes

  No

  N/A

• Has final approved O&M manual been received?

  Yes

  No

  N/A

• Has manufacturer inspected the installation?

  Yes

  No

  N/A

• Has manufacturer O&M training occurred?

  Yes

  No

  N/A

• Is pump covered by a new or existing on-line training module?

  Yes

  No

  N/A

• Have manufacturer startup and functional tests occurred?

  Yes

  No

  N/A

• Has functionality of manufacturer control system been demonstrated?

  Yes

  No

  N/A

• Has vendor control panel/facility SCADA system interface been successfully demonstrated?

  Yes

  No

  N/A

• Were field performance tests witnessed?

  Yes

  No

  N/A

• Has warranty been received?

  Yes

  No

  N/A

• Have spare parts been received and turned over to Treatment Division?

  Yes

  No

  N/A

• Has representative equipment performance test data been received?

  Yes

  No

  N/A

• Has representative (certified if larger than 250 HP) motor performance test data been received?

  Yes

  No

  N/A

• Has final approved shop drawings been received?

  Yes

  No

  N/A

• Has final approved O&M manual been received?

  Yes

  No

  N/A

• Has manufacturer inspected the installation?

  Yes

  No

  N/A

• Has manufacturer startup and functional tests occurred?

  Yes

  No

  N/A

• Has manufacturer O&M training occurred?

  Yes

  No

  N/A

• Is equipment covered by a new or existing on-line training module?

  Yes

  No

  N/A

• Have electrical and control checks been completed?

  Yes

  No

  N/A

• Has functionality of manufacturer control system been demonstrated?

  Yes

  No

  N/A

• Has vendor control panel/facility SCADA system interface been successfully demonstrated?

  Yes

  No

  N/A

• Has testing to demonstrate uniform air flow distribution been completed?

  Yes

  No

  N/A

• Has warranty been received?

  Yes

  No

  N/A

• Have spare parts been received and turned over to Treatment Division?

  Yes

  No

  N/A

• Have clarifier torque tests been completed?

  Yes

  No

  N/A
Disinfection Equipment

• Select disinfection equipment

  Select UV Equipment System HOCl Storage HOCL Pump/meter Equipment HOCL Injection Mixing Equipment Dechlor Storage Dechlor Pump/meter Equipment Other

  • UV Equipment System
  • HOCl Storage
  • HOCL Pump/meter Equipment
  • HOCL Injection Mixing Equipment
  • Dechlor Storage
  • Dechlor Pump/meter Equipment
  • Other

• Specify

• Has final system head and pump system curves been received?

  Yes

  No

  N/A

• Has certified performance test data been received?

  Yes

  No

  N/A

• Has representative motor data been received?

  Yes

  No

  N/A

• Has final approved shop drawings been received?

  Yes

  No

  N/A

• Has final approved O&M manual been received?

  Yes

  No

  N/A

• Has manufacturer inspected the installation?

  Yes

  No

  N/A

• Has manufacturer O&M training occurred?

  Yes

  No

  N/A

• Is pump covered by a new or existing on-line training module?

  Yes

  No

  N/A

• Have manufacturer startup and functional tests occurred?

  Yes

  No

  N/A

• Has functionality of manufacturer control system been demonstrated?

  Yes

  No

  N/A

• Has vendor control panel/facility SCADA system interface been successfully demonstrated?

  Yes

  No

  N/A

• Were field performance tests witnessed?

  Yes

  No

  N/A

• Has warranty been received?

  Yes

  No

  N/A

• Have spare parts been received and turned over to Treatment Division?

  Yes

  No

  N/A

• Has representative equipment performance test data been received?

  Yes

  No

  N/A

• Has final approved shop drawings been received?

  Yes

  No

  N/A

• Has final approved O&M manual been received?

  Yes

  No

  N/A

• Has UV manufacturer inspected the installation?

  Yes

  No

  N/A

• Has contractor/vendor inspected the installation?

  Yes

  No

  N/A

• Has UV manufacturer startup and functional tests occurred?

  Yes

  No

  N/A

• Has contractor/vendor startup and functional tests occurred?

  Yes

  No

  N/A

• Has UV manufacturer O&M training occurred?

  Yes

  No

  N/A

• Has contractor/vendor O&M training occurred?

  Yes

  No

  N/A

• Is equipment covered by a new or existing on-line training module?

  Yes

  No

  N/A

• Have electrical and control checks been completed (see separate checklist)

  Yes

  No

  N/A

• Has functionality of manufacturer control system been demonstrated?

  Yes

  No

  N/A

• Has vendor control panel/facility SCADA system interface been successfully demonstrated?

  Yes

  No

  N/A

• Is equipment covered by a new or existing on-line training module?

  Yes

  No

  N/A

• Has warranty been received?

  Yes

  No

  N/A

• Have spare parts been received and turned over to Treatment Division?

  Yes

  No

  N/A

• Has UV level control failure to safe condition been demonstrated?

  Yes

  No

  N/A

• Has chemical handling and storage safety equipment been demonstrated and accepted?

  Yes

  No

  N/A

Tertiary Treatment Process Equipment

Filtration

• Select filtration equipment

  Select Underdrains and Troughs Sweeps or Air Grids Media Air Wash Compressor Disk Filters Other

  • Underdrains and Troughs
  • Sweeps or Air Grids
  • Media
  • Air Wash Compressor
  • Disk Filters
  • Other

• Specify

• Has final system head and pump system curves been received?

  Yes

  No

  N/A

• Has certified performance test data been received?

  Yes

  No

  N/A

• Has representative motor data been received?

  Yes

  No

  N/A

• Has final approved shop drawings been received?

  Yes

  No

  N/A

• Has final approved O&M manual been received?

  Yes

  No

  N/A

• Has manufacturer inspected the installation?

  Yes

  No

  N/A

• Has manufacturer O&M training occurred?

  Yes

  No

  N/A

• Is pump covered by a new or existing on-line training module?

  Yes

  No

  N/A

• Have manufacturer startup and functional tests occurred?

  Yes

  No

  N/A

• Has functionality of manufacturer control system been demonstrated?

  Yes

  No

  N/A

• Has vendor control panel/facility SCADA system interface been successfully demonstrated?

  Yes

  No

  N/A

• Were field performance tests witnessed?

  Yes

  No

  N/A

• Has warranty been received?

  Yes

  No

  N/A

• Have spare parts been received and turned over to Treatment Division?

  Yes

  No

  N/A

• Has representative equipment and motor performance test data been received?

  Yes

  No

  N/A

• Has final approved shop drawings been received?

  Yes

  No

  N/A

• Has final approved O&M manual been received?

  Yes

  No

  N/A

• Has manufacturer inspected the installation?

  Yes

  No

  N/A

• Has manufacturer startup occurred?

  Yes

  No

  N/A

• Has manufacturer O&M training occurred?

  Yes

  No

  N/A

• Is equipment covered by a new or existing on-line training module?

  Yes

  No

  N/A

• Have spare parts been received and turned over to Treatment Division?

  Yes

  No

  N/A

• Has functionality of manufacturer control system been demonstrated?

  Yes

  No

  N/A

• Has vendor control panel/facility SCADA system interface been successfully demonstrated?

  Yes

  No

  N/A

• Have electrical and control checks been completed?

  Yes

  No

  N/A

• Has warranty been received?

  Yes

  No

  N/A

Completion

• Additional Comments

• Checked by

  Sign

• Witnessed by

  Sign

• Contractor Name & Signature

  Sign