Powder Paint Line Audit

• Gainesville -Powder Line

  Select

• Conducted on

  Date

• Bobby Garrett

• Gainesville. Ga
  Address

Load Side

• Is the incoming material being inspected for defects?

  Yes

  No

  N/A

• Are the hook instructions for the die being hung pulled up?

  Yes

  No

  N/A

• Are the hook instructions being followed?

  Yes

  No

  N/A

• Are hooks being burnt as prescribed?

  Yes

  No

  N/A

• Is the "Burnt Hook Log" updated?

  Yes

  No

  N/A

Washer

• Are titrations being completed every 2 hours?

  Compliant

  Non-Compliant

  N/A

• Stage 1 - Is temp between 130F-140F?

  Compliant

  Non-Compliant

  N/A

• Is the PSI between 15-20?

  Compliant

  Non-Compliant

  N/A

• Stage 1 - Is the bv% between 1.34% - 1.68%

  Compliant

  Non-Compliant

  N/A

• Stage 1 - Is the C titration >1?

  Compliant

  Non-Compliant

  N/A

• Stage 1 - Is the dry off oven temperature between 240F -260F?

  Compliant

  Non-Compliant

  N/A

• Stage 2 - Is the PSI between 15-20?

  Compliant

  Non-Compliant

  N/A

• Stage 2 - Is the conductivity less than 5000 us?

  Compliant

  Non-Compliant

  N/A

• Stage 2 - Is the PH between 10-11?

  Compliant

  Non-Compliant

  N/A

• Stage 3 - Is the PSI between 15-20?

  Compliant

  Non-Compliant

  N/A

• Stage 3 - Is the conductivity less than 1500 us?

  Compliant

  Non-Compliant

  N/A

• Stage 3 - Is the PH between 8-10?

  Compliant

  Non-Compliant

  N/A

• Stage 4 - Is the PSI between 15-20?

  Compliant

  Non-Compliant

  N/A

• Stage 4 - Is the conductivity less than 500 us?

  Compliant

  Non-Compliant

  N/A

• Stage 4 - Is the PH between 6-8?

  Compliant

  Non-Compliant

  N/A

• Stage 5 - Is the temp between 100F-110F?

  Compliant

  Non-Compliant

  N/A

• Stage 5 - Is the PSI between 15-20?

  Compliant

  Non-Compliant

  N/A

• Stage 5 - Is the Cr level between 8.0 - 10.0 ML's?

  Compliant

  Non-Compliant

  N/A

• Stage 5 - Is the fluoride levels in range for the line speed being ran? (12fpm = 400-600) (18fpm = 600-800)

  Compliant

  Non-Compliant

  N/A

Paint Kitchen

• Have paint batches being used been inspected prior to being used?

  Yes

  No

  N/A

• Are all paint batches being climatized before being used?

  Yes

  No

  N/A

• Are all tools in good condition?

  Yes

  No

  N/A

• Is tool calibration up to date?

  Yes

  No

  N/A

• Are reclaim pump pressures within range?

  Yes

  No

  N/A

• Is the temp in the room within range?

  Yes

  No

  N/A

• What is reaction plan if the temp is out of range?

  Yes

  No

  N/A

• Is the compressed air moisture within range?

  Yes

  No

  N/A

• What is reaction plan if the air moisture is out of range?

  Yes

  No

  N/A

• Is the differential pressures with range?

  Yes

  No

  N/A

• What is reaction plan if the pressures are out of range?

  Yes

  No

  N/A

• Are all PM's current?

  Yes

  No

  N/A

• Which PM's are past due date?

Bake Oven

• Is the oven temp correct for the material being painted?

  Yes

  No

  N/A

• Is the oven being checked every 5 minutes?

  Yes

  No

  N/A

• What is the longest span of time the oven has not been checked?

• Has the datapaq been ran?

  Yes

  No

  N/A

Unload Side / QC

• Are all QC tools in good condition?

  Yes

  No

  N/A

• Are all tools calibrated?

  Yes

  No

  N/A

• Which tool need calibration?

  Yes

  No

  N/A

• Is the QC Tech performing the tests per ASTM?

  Yes

  No

  N/A

• Are the parts being packaged per the AS400 and die draw?

  Yes

  No

  N/A

• Do the AS400 and die draw instruction match?

  Yes

  No

  N/A