Pre-PDR Checklist

• Conducted on

  Date

• Prepared by

• Location
  Address

• Date:

  Date

• Program

Prior to Run

• Has part traceability been set up? (Are labels set up and working correctly?)

  Yes

  No

  N/A

• Has the packaging been defined, and the work instructions updated?

  Yes

  No

  N/A

• Have spare parts been ordered? (Including parts/components with long lead times, or any items that could potentially stop production)

  Yes

  No

  N/A

• Has the training matrix been updated?

  Yes

  No

  N/A

• Is the training rollout plan completed?

  Yes

  No

  N/A

• Is there a trained primary and back-up team member, and are the trained operators available for the PDR?

  Yes

  No

  N/A

• Have all set up parts, been removed from the area?

  Yes

  No

  N/A

• Is the correct racking/packaging available?

  Yes

  No

  N/A

• Are all components in the area FIFO, and parts coming to area also FIFO?

  Yes

  No

  N/A

Layout

• Is the floor layout complete with the correct number of operators?

  Yes

  No

  N/A

Documentation

• W.I. completed?

  Yes

  No

  N/A

• Control Plan completed?

  Yes

  No

  N/A

• Process Flow completed?

  Yes

  No

  N/A

• PFMEA completed?

  Yes

  No

  N/A

• Is there a separate rework W.I. completed or are rework methods identified in W.I.?

  Yes

  No

  N/A

Red Rabbit Testing

• Do the "red rabbit" test parts have specific location and are they labeled? (poka yoke checks)

  Yes

  No

  N/A

• Verify all Poka-Yokes are working correctly.

  Yes

  No

  N/A

• Is the "red rabbit" test frequency identified and verification of checks documented?

  Yes

  No

  N/A

5S

• Boundary sample board completed?

  Yes

  No

  N/A

• Is there a specific location identified for work instructions?

  Yes

  No

  N/A

• Non conforming part and component locations identified?

  Yes

  No

  N/A

• Has all equipment that requires calibration been calibrated with documented evidence?

  Yes

  No

  N/A

• Is all packaging clean and free from tape, dust, and debris?

  Yes

  No

  N/A

Process Highlights

• Process

• Process Description

• Total PDR hours to be completed

• Total Parts Attempted

• Cycle time

• Number of good parts that must be produced

• Maximum scrap/rework allowed

Comments

• Comments

• Completed by

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