Production Operations Safety Audit

• Audit Title

• Pad

• CHK Representative

• Location
  Address

• Conducted on

  Date

• Prepared by

• Contractors Onsite

• Flowback Operations

• Production Operations

EHS POLICY 101: HAZCOM

• SDS'S available and accessible at all times

  Yes

  No

  N/A

• All containers in work area properly labeled with NFPA or HMIS labels

  Yes

  No

  N/A

• Wind socks deployed at tank battery and muster point

  Yes

  No

  N/A

EHS POLICY 102: PPE

• FR closing worn properly by crew, buttoned, zipped and sleeves down

  Yes

  No

  N/A

• Hard hats used by crew

  Yes

  No

  N/A

• Safety glasses with side shields used by crew

  Yes

  No

  N/A

• Hard toed shoes used by crew

  Yes

  No

  N/A

• Hand protection used when necessary

  Yes

  No

  N/A

• Hazardous jewelry not worn by crew

  Yes

  No

  N/A

• Personal gas monitor worn by at least one member of each crew

  Yes

  No

  N/A

• Long hair contained

  Yes

  No

  N/A

EHS POLICY 104: HEARING PROTECTION

• High noise areas present and marked

  Yes

  No

  N/A

• Proper hearing protection available and worn by crew

  Yes

  No

  N/A

EHS POLICY 105: LOTO

• LOTO being used

  Yes

  No

  N/A

• Locks and tags available to crew

  Yes

  No

  N/A

EHS POLICY 106: HOT WORK MANAGEMENT

• Hot Work Permit available and completed prior to commencing hot work

  Yes

  No

  N/A

• Qualified Individual onsite

  Yes

  No

  N/A

• No smoking rules observed

  Yes

  No

  N/A

EHS POLICY 109: FIRST AID AND CARDIOPULMONARY RESUSITATION

• First aid training provided

  Yes

  No

  N/A

• First aid supplies available onsite

  Yes

  No

  N/A

• Adequate 2-way radio or cell phone communication available

  Yes

  No

  N/A

• Emergency phone numbers posted

  Yes

  No

  N/A

• Provisions made for workers with known allergies

  Yes

  No

  N/A

• Provisions made for prompt medical attention

  Yes

  No

  N/A

EHS POLICY 110: H2S

• H2S training provided

  Yes

  No

  N/A

• Certification cards available

  Yes

  No

  N/A

• Onsite H2S safety review conducted

  Yes

  No

  N/A

• Special safety meeting being conducted when H2S/SO2 present

  Yes

  No

  N/A

• Only H2S qualified personnel permitted onsite

  Yes

  No

  N/A

EHS POLICY 111: FLAMMABLE AND COMBUSTABLE LIQUIDS/MATERIALS

• Flammable liquids not stored within 50' of wellhead

  Yes

  No

  N/A

• When not in use, flammables and combustibles are stored in designed areas or cabinets

  Yes

  No

  N/A

• All containers are grounded and bonded, conforming with manufacturers specifications when dispensing flammable or combustable liquids

  Yes

  No

  N/A

EHS POLICY 112: HEAT AND COLD STRESS

• All workers taking proper precautions for heat/cold

  Yes

  No

  N/A

• Heat stress and cold stress training completed

  Yes

  No

  N/A

EHS POLICY 113: FIRE PROTECTION

• Fire extinguisher available in company trailer, vehicles and work areas

  Yes

  No

  N/A

• Annual inspection tags present

  Yes

  No

  N/A

• Monthly inspection tags on each extinguisher

  Yes

  No

  N/A

EHS POLICY 114: ELECTRICAL SAFETY

• Electrical equipment 600V or greater labeled as HIGH VOLTAGE

  Yes

  No

  N/A

• Work clearance of 36" maintained in front of electrical equipment

  Yes

  No

  N/A

• Fixed equipment and portable equipment connect by cord grounded

  Yes

  No

  N/A

• No cords running through doorways or windows

  Yes

  No

  N/A

EHS POLICY 118: LIFTING AND CARRYING SAFETY

• Proper lifting and carrying techniques being used (bending at the knees, back straight, objects close to body)

  Yes

  No

  N/A

EHS POLICY 119: WALKING AND WORKING SURFACES POLICY

• Any working surface above 4' from the ground must be protected by a work platform with guard rails at least 42" above platform, have an intermediate mid-rail and toe-board or personal fall arrest system

  Yes

  No

  N/A

• Fall arrest system must be utilized when working above 4' on an unguarded surface

  Yes

  No

  N/A

• Anchorage used for fall arrest system must be capable of supporting at least 5,000lbs.

  Yes

  No

  N/A

• All walking and working surfaces are clear of debris and trip hazards and/or trip hazards have been identified

  Yes

  No

  N/A

EHS POLICY 120: LADDER SAFETY

• No wooden ladders allowed onsite

  Yes

  No

  N/A

• Metal/fiberglass ladders must have a warning label for electrical caution

  Yes

  No

  N/A

• Ends/feet of ladder must be fitted with insulated non-slip material

  Yes

  No

  N/A

• Extension ladders must extend 3' past the landing if used to access another working surface

  Yes

  No

  N/A

• 3 points of contact being utilized by workers while on ladders

  Yes

  No

  N/A

• Fixed ladders are to be inspected annually and fill out a Fixed Ladder Annual Inspection Checklist

  Yes

  No

  N/A

• Portable ladders are to be inspected monthly and fill out a Portable Ladder Monthly Inspection Checklist

  Yes

  No

  N/A

EHS POLICY 122: PRE-JOB SAFETY ASSESSMENT

• Pre-PJSA safety tour of site conducted

  Yes

  No

  N/A

• Daily safety meeting being conducted

  Yes

  No

  N/A

• Safety meetings properly documented

  Yes

  No

  N/A

• Accidents, if any, are discussed during safety meetings

  Yes

  No

  N/A

• PJSA filled out properly and completely

  Yes

  No

  N/A

• Individual contractors conducting Job Safety Analysis (JSA) to identify task specific hazards

  Yes

  No

  N/A

GENERAL

• Proper incident reporting procedure known and utilized when necessary

  Yes

  No

  N/A

• Stop work authority in use

  Yes

  No

  N/A

• Adequate communication between contractors onsite

  Yes

  No

  N/A

• Emergency response plan understood

  Yes

  No

  N/A

• Smoke point identified outside of the gate

  Yes

  No

  N/A

PRODUCTION OPERATIONS (PUMPER)

• Tools utilized are non-sparking/brass when working on hydrocarbon containing equipment

  Yes

  No

  N/A

• 4-Gas monitors devices in use

  Yes

  No

  N/A

• Pumper tools are neat and in good working condition

  Yes

  No

  N/A

• Equipment guards are in place on all moving pieces of equipment

  Yes

  No

  N/A

HAULING/LOAD OUT PROCEDURES

• Haul trucks stops at gate on level surface, driver walks pad to monitor LEL levels

  Yes

  No

  N/A

• Bonding strap attached to grounding station

  Yes

  No

  N/A

• Wheels chocked

  Yes

  No

  N/A

• Facility vapor recovery system utilized while loading

  Yes

  No

  N/A

• Method 27 and pressure/vacuum tests within 12 months of certification

  Yes

  No

  N/A

FLOWBACK EQUIPMENT

• Wellhead is equipped with ESD valves with a remote shut off control panel placed NLT 50' from wellhead along egress path

  Yes

  No

  N/A

• All flow lines are rated at 15,000 psi

  Yes

  No

  N/A

• All manifolds are rated at 15,000psi

  Yes

  No

  N/A

• Certification bands present on all manifolds and flow lines, not exceeding 12 months from last certification

  Yes

  No

  N/A

• All separation and well testing vessels ASME code stamped and rated for operating pressure

  Yes

  No

  N/A

• All connections are flanged or hammer unions, no threaded connections presents, with exception of connection to CHK sand trap

  Yes

  No

  N/A

• Cement blocks placed over flow lines, at a minimum, every 50' and at each change in direction

  Yes

  No

  N/A

• Flow lines secured with steel cable whip checks

  Yes

  No

  N/A

• Minimum of 1 fixed LEL monitor placed at the Flowback Tanks

  Yes

  No

  N/A

• Flowback tanks grounded

  Yes

  No

  N/A

• Primary flare stack placed 35' from Flowback equipment, secondary placed 15' from Flowback equipment

  Yes

  No

  N/A

• Wind socks deployed on Flowback tanks

  Yes

  No

  N/A

FLOWBACK OPERATIONS

• No more than 2 wellheads in Flowback at any given time

  Yes

  No

  N/A

• CHK Rep on location during all Flowback operations

  Yes

  No

  N/A

• Double block and bleed utilized during blowdown operations

  Yes

  No

  N/A

• Entrance gate closed or roped off with check in sign

  Yes

  No

  N/A

ADDITIONAL COMMENTS

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