Title Page
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Conducted on
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Project Number
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Team
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Team Supervisor
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Prepared by
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Location
General
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Can the team/operative explain (or demonstrate) how they would obtain information/guidance contained in work procedures if they needed it?
PAM & Gascoseeker
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Do all operatives have a PAM?
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Are the PAMS working and in-date?
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Does the team have a Gascoseeker?
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Is the Gascoseeker working and in-date?
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SSRA Carried out, complied with and recorded correctly?
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RA or PTW in place, and being complied with?
Service Laying
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Marker tape used (75mm above crown of pipe)
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Anti-shear sleeve fitted (Install on all PE to steel transition fittings below 63mm e.g. metal service tee connection for PE service)
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External valve installed
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Wall sleeve sealed
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Cathodic protection fitted to new buried steel pipe
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Wrapping applied to new steel pipework and fittings
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Meter Position suitable/acceptable
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Service head adaptor fitted before the emergency control valve
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Insulation joint(s) fitted where required and exposed (touchable) host metallic pipe upstream wrapped/insulated
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ECV fitted correctly - accessible, operable, fall to closed position, closed and capped on job completion
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ECV/Service information label fitted
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Main equipotential bonding correctly installed or appropriate postcard left with consumer
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Meter box fitted correctly - the box is not damaged, fitted squarely and a minimum of 300mm away from flues. Built in box sealed to the wall
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Above the ground pipework properly supported where required
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All open pipe ends capped/sealed
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Redundant service pipework removed (preferred) or capped and sealed
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Steel services and steel tails fully replaced and/or inserted (replacement works)
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Job documentation/record completed
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G/17 or G/19 in place and being followed (for work on pressure systems >2 bar)
Open Cut
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Pipe bed firm
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Pipe bend radius adequate
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Service black bend fitted
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Pipe laid on shortest route
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Correct depth of cover
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Finefill around pipe
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PE pipe in building - metallic sleeve used
Live Insertion
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Domestic LP, <=2", Maximum length = 20m
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Domestic LP, <=2", Maximum diameter = 32mm
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Pressure testing completed before wrapping joints and filling annulus
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Leakage survey completed along line of service
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Annular fill procedure followed
Dead Insertion
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Pipe sealed when inserting (bullet type nose cone)
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Pipe monitored for damage (10% wall thickness)
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Host pipe edges protected to avoid damage to PE
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Pressure testing completed before wrapping joints and filling annulus
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Annular fill procedure followed
Serviflex Method
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Service is LP
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Host pipe is metallic and <=1" NB
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length is 16m maximum
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Push guide method used and pipe de-burred
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Pressure testing completed before wrapping joints and filling annulus
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Annular fill procedure followed
Soil Displacement Moling
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Soil Displacement moling procedure followed
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Additional specific PPE used (Electrically insulated boots and gloves)
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All plant located (Trail holes if necessary)
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Launch cradle used if practicable
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Launch away from plant
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Lubricator used
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Minimum launch depth (10 x diameter of spoil displacement, hammer recommended)
Meter Disconnection
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Operative competent to disconnect meters
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PPE worn (PAM,Gloves, Glasses etc)
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Installation checked for signs or theft of gas
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Team manager informed if theft of gas suspected
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Safe working area established
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Domestic property only
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Up to 1" service only
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U6/G4/E6 Size meter only
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Flexible 5lt/10lt inlet only
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Voltstick Used
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Continuity bond in date, fitted correctly and left in place
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Has customer been instructed to turn off all appliances
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Flat jawed 5lt x 10lt spanner used
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ECV off and capped
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Red plastic male thread 5lt/10lt plugs in open ends
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Meter capped and in ventilated area if removed
Pressure Testing
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Test equipment used correctly (also, testing equipment record sheet available and up to date)
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Test procedure followed - test pressure, duration and pressure lost
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Pressure test documentation completed
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Exposed fittings and joints tested with leak detection fluid
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Service purged and commissioned Immediatley after pressure test
PE Pipes
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Coil dispenser used correctly
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Coils stacked correctly
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Straight lengths stored correctly
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Pipe checked for damage (10% wall thickness)
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Correct proximity distances between fittings
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Squeeze-off points far enough away from joints/fittings
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Squeeze-off re-rounded and taped
Electrofusion Jointing
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Fusion box in-date and fit for purpose
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Electrical connectors in good condition
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Fittings in protective bags up to point of use
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Pipe marked to show correct alignment in the fitting
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Correct/appropriate use of mains and service pipe and bend alignment clamps
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Use of PET on peel-able pipe
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Loading tool used (tees) and correct force applied (Has the loading tool been calibrated annually)
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Pipe scraped and cut square
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Fusion cycle completed correctly and correct cooling time applied
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Visual inspection carried out (Contamination and/or exuded molten plastic)
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Fusion indicators risen evenly
Butt Fusion Jointing
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Butt fusion equipment and fusion box in-date
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Machine fully automatic
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Electrical connectors in good condition
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Trimmer clean and free from debris
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Was the first weld of the day cut out and discarded?
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Precautions to protect against adverse weather (e.g. shelter, end caps to prevent wind chill)
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Pipe roller supports used
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Joints left in fusion machine until the end of the fusion cycle
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Beads removed and measured using bead gauge
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Beads numbered and retained
SCO / Under Pressure Working / Flowstopping
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Is the relevant NRO/RO/PTW Available (does it reflect the site activity)
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Is the competent person on-site?
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Is the NRO/RO/PTW being applied with?
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Independent pre-start check has been completed where applicable (i.e. where the operative is the CP)
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Excavations> 1.2m Trench support and PTW or Site specific risk assessment has been completed (The PTW or separate method statement must specify the type of trench support required)
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Has correct isolation been employed (right number of bags etc)
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Bagstop/Foam plugging equipment used correctly
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Use of squeeze-off
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Squeeze-off indication tape applied at squeeze-off point
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Bypass used
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Are all pressures being monitored (adequate gauges)
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UP tee fitted and tested correctly
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Soundness test (leak detection fluid) carried out
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End cap restraints / anchorage fitted
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Continuity bond / wet rags applied
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Expandable stoppers fitted in ends of pipe, downstream of stopping off equipment if the pipe is not to be Immediatley connected or capped off.
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Pressure decay test applied correctly
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Purging procedure completed correctly
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Purge standpipe/Ejector used
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Live service isolation kit being used
Safe Person
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BA is being worn as required by procedure and/or where gas readings in the general atmosphere are >20% LEL and increasing
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BA is assembled and ready for use when it is reasonably foreseeable that gas may be, or become, present in the work area
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BA inspection card is up to date
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BA equipment is in date and in good condition (eg mask clear, undamaged hose etc)
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All pits, and excavations are guarded where work, or no activity is taking place
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Voltstick used on all metallic pipes and correct action if faults identified
Plant Location
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Project Pack on-site (CDM, CPP)
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CDM,CPP Understood?
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CAT and Genny in-date and fit for purpose
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SW3 RA in place where required
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SW3 PTW in place where required
Environment
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Spill kits available
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Liquid containers labelled and fit for purpose
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Filtered funnel available for re-fuelling
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Waste/Spoil stored correctly
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Noise and Dust kept at a minimum for MOP's
End
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Supervisor
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Service Layer