Title Page

  • Conducted on

  • Project Number

  • Team

  • Team Supervisor

  • Prepared by

  • Location

General

  • Can the team/operative explain (or demonstrate) how they would obtain information/guidance contained in work procedures if they needed it?

PAM & Gascoseeker

  • Do all operatives have a PAM?

  • Are the PAMS working and in-date?

  • Does the team have a Gascoseeker?

  • Is the Gascoseeker working and in-date?

  • SSRA Carried out, complied with and recorded correctly?

  • RA or PTW in place, and being complied with?

Service Laying

  • Marker tape used (75mm above crown of pipe)

  • Anti-shear sleeve fitted (Install on all PE to steel transition fittings below 63mm e.g. metal service tee connection for PE service)

  • External valve installed

  • Wall sleeve sealed

  • Cathodic protection fitted to new buried steel pipe

  • Wrapping applied to new steel pipework and fittings

  • Meter Position suitable/acceptable

  • Service head adaptor fitted before the emergency control valve

  • Insulation joint(s) fitted where required and exposed (touchable) host metallic pipe upstream wrapped/insulated

  • ECV fitted correctly - accessible, operable, fall to closed position, closed and capped on job completion

  • ECV/Service information label fitted

  • Main equipotential bonding correctly installed or appropriate postcard left with consumer

  • Meter box fitted correctly - the box is not damaged, fitted squarely and a minimum of 300mm away from flues. Built in box sealed to the wall

  • Above the ground pipework properly supported where required

  • All open pipe ends capped/sealed

  • Redundant service pipework removed (preferred) or capped and sealed

  • Steel services and steel tails fully replaced and/or inserted (replacement works)

  • Job documentation/record completed

  • G/17 or G/19 in place and being followed (for work on pressure systems >2 bar)

Open Cut

  • Pipe bed firm

  • Pipe bend radius adequate

  • Service black bend fitted

  • Pipe laid on shortest route

  • Correct depth of cover

  • Finefill around pipe

  • PE pipe in building - metallic sleeve used

Live Insertion

  • Domestic LP, <=2", Maximum length = 20m

  • Domestic LP, <=2", Maximum diameter = 32mm

  • Pressure testing completed before wrapping joints and filling annulus

  • Leakage survey completed along line of service

  • Annular fill procedure followed

Dead Insertion

  • Pipe sealed when inserting (bullet type nose cone)

  • Pipe monitored for damage (10% wall thickness)

  • Host pipe edges protected to avoid damage to PE

  • Pressure testing completed before wrapping joints and filling annulus

  • Annular fill procedure followed

Serviflex Method

  • Service is LP

  • Host pipe is metallic and <=1" NB

  • length is 16m maximum

  • Push guide method used and pipe de-burred

  • Pressure testing completed before wrapping joints and filling annulus

  • Annular fill procedure followed

Soil Displacement Moling

  • Soil Displacement moling procedure followed

  • Additional specific PPE used (Electrically insulated boots and gloves)

  • All plant located (Trail holes if necessary)

  • Launch cradle used if practicable

  • Launch away from plant

  • Lubricator used

  • Minimum launch depth (10 x diameter of spoil displacement, hammer recommended)

Meter Disconnection

  • Operative competent to disconnect meters

  • PPE worn (PAM,Gloves, Glasses etc)

  • Installation checked for signs or theft of gas

  • Team manager informed if theft of gas suspected

  • Safe working area established

  • Domestic property only

  • Up to 1" service only

  • U6/G4/E6 Size meter only

  • Flexible 5lt/10lt inlet only

  • Voltstick Used

  • Continuity bond in date, fitted correctly and left in place

  • Has customer been instructed to turn off all appliances

  • Flat jawed 5lt x 10lt spanner used

  • ECV off and capped

  • Red plastic male thread 5lt/10lt plugs in open ends

  • Meter capped and in ventilated area if removed

Pressure Testing

  • Test equipment used correctly (also, testing equipment record sheet available and up to date)

  • Test procedure followed - test pressure, duration and pressure lost

  • Pressure test documentation completed

  • Exposed fittings and joints tested with leak detection fluid

  • Service purged and commissioned Immediatley after pressure test

PE Pipes

  • Coil dispenser used correctly

  • Coils stacked correctly

  • Straight lengths stored correctly

  • Pipe checked for damage (10% wall thickness)

  • Correct proximity distances between fittings

  • Squeeze-off points far enough away from joints/fittings

  • Squeeze-off re-rounded and taped

Electrofusion Jointing

  • Fusion box in-date and fit for purpose

  • Electrical connectors in good condition

  • Fittings in protective bags up to point of use

  • Pipe marked to show correct alignment in the fitting

  • Correct/appropriate use of mains and service pipe and bend alignment clamps

  • Use of PET on peel-able pipe

  • Loading tool used (tees) and correct force applied (Has the loading tool been calibrated annually)

  • Pipe scraped and cut square

  • Fusion cycle completed correctly and correct cooling time applied

  • Visual inspection carried out (Contamination and/or exuded molten plastic)

  • Fusion indicators risen evenly

Butt Fusion Jointing

  • Butt fusion equipment and fusion box in-date

  • Machine fully automatic

  • Electrical connectors in good condition

  • Trimmer clean and free from debris

  • Was the first weld of the day cut out and discarded?

  • Precautions to protect against adverse weather (e.g. shelter, end caps to prevent wind chill)

  • Pipe roller supports used

  • Joints left in fusion machine until the end of the fusion cycle

  • Beads removed and measured using bead gauge

  • Beads numbered and retained

SCO / Under Pressure Working / Flowstopping

  • Is the relevant NRO/RO/PTW Available (does it reflect the site activity)

  • Is the competent person on-site?

  • Is the NRO/RO/PTW being applied with?

  • Independent pre-start check has been completed where applicable (i.e. where the operative is the CP)

  • Excavations> 1.2m Trench support and PTW or Site specific risk assessment has been completed (The PTW or separate method statement must specify the type of trench support required)

  • Has correct isolation been employed (right number of bags etc)

  • Bagstop/Foam plugging equipment used correctly

  • Use of squeeze-off

  • Squeeze-off indication tape applied at squeeze-off point

  • Bypass used

  • Are all pressures being monitored (adequate gauges)

  • UP tee fitted and tested correctly

  • Soundness test (leak detection fluid) carried out

  • End cap restraints / anchorage fitted

  • Continuity bond / wet rags applied

  • Expandable stoppers fitted in ends of pipe, downstream of stopping off equipment if the pipe is not to be Immediatley connected or capped off.

  • Pressure decay test applied correctly

  • Purging procedure completed correctly

  • Purge standpipe/Ejector used

  • Live service isolation kit being used

Safe Person

  • BA is being worn as required by procedure and/or where gas readings in the general atmosphere are >20% LEL and increasing

  • BA is assembled and ready for use when it is reasonably foreseeable that gas may be, or become, present in the work area

  • BA inspection card is up to date

  • BA equipment is in date and in good condition (eg mask clear, undamaged hose etc)

  • All pits, and excavations are guarded where work, or no activity is taking place

  • Voltstick used on all metallic pipes and correct action if faults identified

Plant Location

  • Project Pack on-site (CDM, CPP)

  • CDM,CPP Understood?

  • CAT and Genny in-date and fit for purpose

  • SW3 RA in place where required

  • SW3 PTW in place where required

Environment

  • Spill kits available

  • Liquid containers labelled and fit for purpose

  • Filtered funnel available for re-fuelling

  • Waste/Spoil stored correctly

  • Noise and Dust kept at a minimum for MOP's

End

  • Supervisor

  • Service Layer

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