Information
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Document No.
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Audit Title
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Client / Site
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Conducted on
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Prepared by
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Location
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Personnel
Personnel/Contact (Discuss the following with the audit participants)
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SRG Maintenance Management System. (Maintenance personnel competent in the use of SRG Maintenance Policies and Procedures)
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Is there adequate access to all SRG IMS documentation on site (Hard copy and Electronic)?
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MEX/DASHBOARD
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Training Requirements
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Are all Fitters qualified for the tasks on site?
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The condition of the equipment in use.
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Are there any site issues that require addressing?
Maintenance Management
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Are all Assets recorded on the CMS and Dashboard?
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History of equipment inspections , svc sheets , audits and safety inspections are being kept satisfactorily on site?
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Check Air Con ARC Certificate is Current and Visible.
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Check Critical hose register is up to date.
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Check Registered Plant Register is up to date.
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Copies of Pressure Vessel MDR's are on site.
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Is Work order Completion > 85%?
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Hrs and Klm readings in dashboard/Mex are up to date.
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No Services are greater than 50hrs or 500 KLM’s.
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Services sheets are the latest Version.
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Check Last three service sheets on three items of Plant.
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Are all services sheets completed and initialled.
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Is Quality of Service sheet Completed and all machine defects recorded?
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Are all service Sheets signed off by Supervisor?
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Are Defects recorded in MEX/Dashboard?
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Are Work orders raised for outstanding work?
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Are Weekly Service Plans in place?
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Is Work Order back log < 30 Days?
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Is Defect back log < 30 Days?
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Are parts for Work orders and Defects ordered?
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Are Oil samples followed up completed and Actions closed out?
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Check 1500 hydraulic hose inspections have been completed and all Drills are up to date.
Hose Container
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Is the Hose Container clean and tidy?
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Hose Cut off Saw is tagged and in a serviceable condition.
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Hose Crimper is tagged and in a serviceable condition- Check condition of Jaws.
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What is the Hose Crimper Calibration Date?
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Is the Exhaust fan operational?
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Is stock stored correctly?
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Is there sufficient stock on hand?
Workshop (the following items are mandatory for compliance)
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Is the housekeeping satisfactory? (Area clean & tidy, no trip hazards, no spills, no litter)
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Are fire hoses, extinguishers, blankets correctly marked, serviceable and accessible?
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Are chemicals labelled and segregated according to their Safety Data Sheets?
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Are Spills kits available, marked, adequately stocked and free from Rubbish?
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Is waste being segregated into recyclables where practical?
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Are bins free of waste that is prohibited in the landfill?
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Are Workshop Stores Containers Clean and Tidy?
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Bench mounted grinders - Is the Guarding fitted and serviceable and the discs/wire wheels in a serviceable condition?
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Are Flash Arresters fitted to Oxy Acetylene Bottles?
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Is Air Conditioning Equipment Stored correctly and in a serviceable condition?
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Is Porta Power Equipment in a serviceable Condition? (Hoses not damaged, gauges fitted and operational)
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Calibrated Equipment. Are Records/Certificates up to date?
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Are Chain and Lifting equipment tagged?
Service Container
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Are Oil Containers clean and Tidy?
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Is the Oil and Coolant dispensing Equipment in a serviceable and operational Condition?
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Are Oil Pods stored and Sealed? - check for contamination. (Are Drums chocked to prevent water build up)
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Waist Oil Management - are waste oil containers in place?
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Are Coolant Pods Correctly stored and uncontaminated?
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Are Oil Spill Kits in Place?
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Check Air Hoses and fittings are in a serviceable condition.
Drill Rigs
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Check machine asset numbers are in place and legible.
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Is plant being washed on service days?
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Is there any damage sustained to Plant. (Attach photos of damaged plant).
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Is the cab clean?
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Are Pre-Start books with all plant and equipment and being filled in daily?
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Check condition of Drill (Oil, Air leaks, Hose Routing etc). Record Drill/Plant number.<br>
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Check condition of Drill (Oil, Air leaks, Hose Routing etc). Record Drill/Plant number.
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Check condition of Drill (Oil, Air leaks, Hose Routing etc). Record Drill/Plant number.
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Is burst protection fitted on hoses in and around the engine?
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Are exhaust lagging and heat shields in place and fit for purpose?
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Is all Guarding in place and fit for purpose?
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Is machine being greased daily? (Auto greaser operational if fitted).
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Are all coolers clean?
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Are all Pressure vessel inspections current?
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Are all machine fire extinguisher systems inspections and up to date?
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Check whip checks condition and Mounting.
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Check Rod Handler alignment and operation.
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Check condition of undercarriage.
Ancillary Equipment
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Is the asset number fitted and Legible?
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Is the machine clean and tidy?
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Check for damage.
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Is the Pre-Start book filled out daily?
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Check for oil leaks.
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Is the machine receiving adequate grease?
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Check the Hydraulic Cylinder condition.
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Check Hydraulic Hose condition.
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Check the condition of Quick Hitch.
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Check all attachments. (Do all attachments to have asset numbers?)
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Check the condition of all attachments.
Fitters Vehicle TR/LV
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Is the asset number fitted and legible?
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Is the machine and cab clean and tidy?
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Check for damage.
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Is the Pre-Start book filled out daily?
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Check the condition of the Light Vehicle.
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Check the condition of the Hiab if fitted. Note the last Inspection date.
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Check the condition of the Tray.
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Check the condition of the Tow Hook.
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Is Tooling kept tidy?
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Check Gen- Set - RCD Test Date. Note inspection date.
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Check Welder lead condition.
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Are Oxy Acetylene bottles secure?
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Are Flash Arresters fitted to both ends of Oxy/Acet hoses?
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Check Compressor Safety Valve condition. Note inspection date.
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Is the Compressor free from Leaks?
Light Vehicles LV
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Is the asset number fitted and legible?
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Is the machine and cab clean and tidy?
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Check for damage.
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Is the Pre-Start book filled out daily?
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Check the condition of the Light Vehicle.
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Check the condition of the Hiab if fitted. Note the last Inspection date.
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Check the condition of the Tray.
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Check the condition of the Tow Hook.
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Check the condition of the Bomb Box's.
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Check the Bomb Box doors and stays.
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Check the Bomb Box signage fitted. Does it comply to Australian Standards?
Service Truck TR
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Is the asset number fitted and legible?
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Is the Service truck Clean and Tidy?
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Is the Pre-Start book filled out daily?
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Check for damage.
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Check operation of service doors.
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Check door operation of stays.
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Equipment is free from oil and air leaks.
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All hose reels function correctly. All reels lock in automatically.
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Are there any hose leaks on hose reels?
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Check millennium brake tests are current.
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Check that an external HV safety inspection has occurred independently in past 12 months, including brakes.
Service Truck Compressor AC
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Is the asset number fitted and legible?
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Check for damage.
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Check operation of service doors.
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Check Compressor for oil and air leaks.
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Check Compressor Coolers are clean.
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Check the condition of air and oil hoses.
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Check Safety Valve last inspection date. Make note of date.
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Check Oil Air Separator last inspection date. Make note of date.
Inventory Control
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Has the end of Month Stock control been completed?
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Are minimum/maximum stock levels maintained?
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Is there an adequate supply of Service Kits/ Filters for all equipment held on site?
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Is all inventory maintained on the Data Base (MEX or Excel Spread sheet)
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Are all parts to be returned tagged and washed?
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Is there an adequate supply critical spare parts held on site?
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Is stock on site stored correctly?
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Are part issue forms filled out correctly and actioned within 7 days?
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Area Maintenance Superintendent
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Site Supervisor
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Project Manager
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Plant Manager
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Drill and Blast Operations Manager