Title Page
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Dealer name
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Machine Model
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Serial number
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Hour meter reading at inspection
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Customer name & address
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Location
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Commissioning date
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Application
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Feeding from
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Feeding to
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Material type
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Top apron gap (mm)
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Bottom apron gap (mm)
Safety overview
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Walk around the machine and ensure there is ample room to fold out
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Ensure any parts removed for transport are refitted, and any transport brackets etc removed.
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Explain the need for the Customer to read and understand the operation manual
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List the location of every e/stop including the engine kill button on the remote control
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Point out and explain the safety warning stickers
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Explain each and every grid and the nip point it is covering and why they should not be removed
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Explain the purpose of the guard on the crusher inlet and why it should be down when the crusher is in operation
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Explain why you should never enter the crushing chamber until all safety procedures are in place (Demonstrate)
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Explain the use of the battery isolator
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Explain the danger of high pressure oil
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Explain and demonstrate lockout procedure
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Explain the tracking operation and requirement for banks man
Pre-start
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Explain to the customer the reasons to do a pre-start every time and that they should have their own pre-check sheet to follow
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Ensure all guards are fitted
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That no damage has been done during transport / shipping damage
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Identify wear components
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Show maintenance schedules
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Check that there are no loose parts or leaks
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Check all lubricants and oils are at specified levels
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Explain to the customer the benefit to keeping a log book with the machine so they can record:
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Hours run
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Location
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Feed material
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Discharge material
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Damage
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Closed side setting
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Condition of wear parts (skirts etc.)
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Maintenance issues
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Running records (engine load)
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Running records (temperatures)
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Point out to the customer all emergency stops around the machine
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Identify to the customer the hydraulic components and their purpose around the plant
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Identify to the customer the daily oil level checks
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Diesel level and filler
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Engine oil level and type used
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Engine coolant level and type used
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Hydraulic oil level and type used
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Feeder gearbox oil level and type used
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Urea level and where to fill
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Greasing points around the machine
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Track gearbox level and type used (not expected to be a daily check)
Navigating around the screens
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Demonstrate and explain how to navigate around the screens
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Demonstrate and explain the alarm fault codes and warning lights - what to expect, how to find the history
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Demonstrate and explain the engine, screen etc.
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Demonstrate and explain the set-up screen
Maintenance
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Explain the importance of having a structured maintenance procedure and the benefits
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Point out the position for locking off the machine and how and when to lock out and tag out
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Show the customer the detailed maintenance schedule in the operations manual, for daily checks through to 2000 hours
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Point out to the customer the locations of all maintenance related components
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Engine oil, fuel filters and separators – location of dipstick
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Hydraulic filters, return r filters and suction filters and how to change
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Tank breathers
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Drain points
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Explain the importance of replacing the charge pressure filter every 250 hours.
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Explain the importance of keeping drive belts tight (constant high drive ) and how to check and tighten
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Explain the operation of the underpan feeder (if fitted) and the importance of keeping it clean.
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Explain to the customer the importance of keeping all wear parts inside the chamber tight and highlight the tendency of these wear parts to come loose.
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Explain to the customer how to tension and track / align product and Bypass belts using adjusters and return rollers.
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Explain to the customer how to tension the tracks.
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Explain and if necessary demonstrate how to change pre-screen screen meshes.
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Explain the difference between full and half size bars and the different types available and their benefits.
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Point out the ECM and the importance of this to be disconnected when welding.
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Explain and demonstrate if necessary how to change and turn Blowbars using the lifting beam. Stressing the importance of the rotor locking pin
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On a RS model explain and demonstrate how to lower the screener, change meshes, and lift back into a working position.
Selecting a site position
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Explain the need to prepare a firm / stable and level base
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Failure to do so will cause uneven and premature wear of parts, etc.
Tracking into position
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Explain and demonstrate how to select tracking, how to track and manoeuvre slow and fast with the remote control and/or umbilical
Folding out
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Demonstrate how to raise and lower the Belt feeder and pre-screen.
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Fold out access ladders and secure.
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On an RS Models how to fold out the individual components.
Setting up
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Explain and demonstrate how to set the apron settings
Starting and running the machine
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Explain and demonstrate how to start the machine in manual and auto mode, explaining the sequence, the engine rpm, speeds and pressure on screen that would be expected.
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Demonstrate and explain feeder control and how to use this with the remote control.
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Explain the feeder inhibits function and what they are likely to see.
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Demonstrate and explain how to adjust magnet speed.
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Demonstrate and explain the dust suppression system.
Shutting down the machine
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Demonstrate and explain shutting down the machine, in manual, in auto, again what to look for and what to listen for.
Applications
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Explain the benefit of Trialling different feeder and rotor speeds and apron settings
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Even wear on Blowbars (longer life)
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Reduced wear sometimes when running slower
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Improvement on shape / Quality
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More and even through put
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Explain the things they are likely to see with different materials
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Wet sticky material (clay)
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Asphalt
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High Fines content
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Explain the need to Choke feeding
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Explain the need to keep the feed in central and a steady Flow
Summary
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Ensure the customer is happy with the procedure of how to fold down and prep for transport
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Show the customer how to use the spare parts manual
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Show the customer the contents of the operations manual and explain his need to read and understand
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Explain the tool box contents
Additional comments and sign off
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Were there any quality issues or unseen circumstances which affected your ability to commission the machine at the customer’s site?
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Handover carried out by:
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Person inducted
Person
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Add signature
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Date Handover carried out
