VF525 - TS160 Bus Door Safety System Check Sheet

• Bus number

• Site conducted

  Select

• Conducted on

  Date

• Prepared by

TEST 01 – GENERAL

• Affixed “Parking Brake must be applied before leaving seat” sticker to the side window next to driver

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Affixed “Do Not Access Bus Through Window” sticker as visible from outside of the Bus

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Pressure setting on Primary and secondary regulators behind the front access panel (Route bus) or dash riser panel (School bus) is set to 0.7Mpa

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Adjust Door Pressure Settings - Low pressure – 150kPa

  Yes

  No

  N/A

• Adjust Door Pressure Settings - Intermediate Pressure – Route Bus (Optimus) 380kPa

  Yes

  No

  N/A

• Adjust Door Pressure Settings - School Bus (Endura) 340kPa

  Yes

  No

  N/A

• Adjust Door Pressure Settings - High Pressure – 700kPa

  Yes

  No

  N/A

TEST 02 – DOORS SYSTEM

• Doors will only operate from driver’s door buttons if either the park brake or foot brake is applied.

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Front door opens and closes from driver’s door control panel

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Centre door opens and closes from driver’s door control panel (route and artic only)

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Rear door opens and closes from driver’s door control panel (artic only)

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Door air pressure switches to high pressure when door is fully open

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Doors switch to high pressure when bus exceeds 5km/h

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Doors switch back to medium pressure when doors are closed and bus is under 5km/h

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Doors will not operate when vehicle exceeds 3km/h

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

TEST 03 – DOOR OVERRIDE SWITCH (Located on shelf plate)

• When any door override switch is turned on, the door system will dump all air. Next press of the driver’s door button will open the door

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Whenever the door override switch is on the air pressure will be on low

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• The door alarm warning buzzer will pulse every 3 seconds when door override switch is on

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Red warning light in driver door control panel pulses every 3 seconds when override switch is on

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• No brake & throttle interlock operation when door override switch is on

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Front door opens and closes from driver’s door buttons if override switch is on

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• With door override switch on, message displayed on C90 driver display : “Door override switch is on”

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

TEST 04 – DOOR SAFETY SYSTEM EBS FAULT DET

• Door alarm lights and buzzer sound when chassis EBS fault occurs

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Volvo chassis – Disconnect foot pedal potentiometer under drivers platform

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Scania chassis – Remove chassis fuses 11 & 12 to introduce fault

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

TEST 05 – EMERGENCY OVERRIDE SWITCH

• Door alarm lights will flash and buzzer will sound every second when the switch is held down

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Brake & throttle interlock will be overridden when switch is held down

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Note: Volvo chassis speed limiter set at 80km/h prior to PD

  note only

TEST 06 – EMERGENCY EXIT BUTTONS

• All exterior emergency exit buttons open door independent of main switch position

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• All interior emergency exit buttons open door independent of main switch position

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

TEST 07 – DOOR SENSITIVE EDGE TEST USING TEST ROD

• Safety system checked at three positions using test rod Equipment • JOX400010/JOX400011 - Multi-diameter test rod

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• RESULTS – FRONT DOOR - Door reopens with 35mm solid rod on the door step

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• RESULTS – FRONT DOOR -Door reopens with 20mm solid rod at 750mm above step

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• RESULTS – FRONT DOOR - Door reopens with 20mm solid rod at 1500mm above step

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• RESULTS – FRONT DOOR - Door reopens with 20mm solid rod on Random height

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• RESULTS – CENTRE DOOR (ROUTE AND ARTIC ONLY) - Door reopens with 35mm solid rod on the door step

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• RESULTS – CENTRE DOOR (ROUTE AND ARTIC ONLY) - Door reopens with 20mm solid rod at 750mm above step

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• RESULTS – CENTRE DOOR (ROUTE AND ARTIC ONLY) - Door reopens with 20mm solid rod at 1500mm above step

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• RESULTS – CENTRE DOOR (ROUTE AND ARTIC ONLY) - Door reopens with 20mm solid rod on Random height

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• RESULTS – REAR DOOR (ARTIC ONLY) - Door reopens with 35mm solid rod on the door step

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• RESULTS – REAR DOOR (ARTIC ONLY) - Door reopens with 20mm solid rod at 750mm above step

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• RESULTS – REAR DOOR (ARTIC ONLY) - Door reopens with 20mm solid rod at 1500mm above step

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• RESULTS – REAR DOOR (ARTIC ONLY) - Door reopens with 20mm solid rod on Random height

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

TEST 08 – DOOR SENSITIVE EDGE

• Front door re-opens if electric edge is activated when closing

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Front door reopens if door leaf is obstructed when closing

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Front door system dumps air if door leaf is obstructed when opening

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• When door system is dumped, next operation of driver’s front door button will reopen the door

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• When the edge has been activated, the system shall reset by further application of the driver’s front door control button

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Door alarm buzzer sounds when front door is obstructed

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Front door alarm warning light activates when front door is obstructed

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Centre door re-opens if electric edge is activated when closing (Route and Artic only)

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Centre door reopens if door leaf is obstructed when closing (Route and Artic only)

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Centre door system dumps air if door leaf is obstructed when opening (Route and Artic only)

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• When door system is dumped, next operation of driver’s centre door button will reopen the door (Route and Artic only)

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• When the edge has been activated, the system shall reset by further application of the driver’s centre door control button (Route and Artic only)

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Door alarm buzzer sounds when centre door is obstructed (Route and Artic only)

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Centre door alarm warning light activates when centre door is obstructed (Route and Artic only)

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• When front door is closed from green workshop button on shelf plate, step light illuminates momentarily when door is obstructed.

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• When centre door is closed from green workshop button on shelf plate, step light illuminates momentarily when door is obstructed. (Route and Artic only)

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Front door sensor test completed using dowel JOX400010/JOX400011

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Centre door sensor test completed using dowel JOX400010/JOX400011 (Route and Artic only)

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

TEST 09 – PARK BRAKE ROLLAWAY WARNING SYSTEM

• Note: Green external close button will also open the door

  note only

• With master switch ON - Front door can only be closed externally if park brake is applied

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• With master switch ON - Centre door can only be closed externally if park brake is applied (Spec item only)

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• With master switch ON - With park brake released and drivers cab door open, audible park brake removed message: “Handbrake is not activated, please apply handbrake now”

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• With master switch ON - Door Alarm warning buzzer sounds

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• With master switch ON - Door Alarm warning light activates

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• With master switch OFF - Front door can only be closed externally if park brake is applied

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• With master switch OFF - Centre door can only be closed externally if park brake is applied (Spec item only)

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• With master switch OFF - Door Alarm warning buzzer sounds

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• With master switch OFF - Door Alarm warning light activates

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

TEST 10 – BRAKE INTERLOCK

• Operates when center door is opened and vehicle travelling under 5kph (Route and Artic only)

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Operates when centre door is opened and vehicle travelling under 5kph (Route and Artic only)

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Operates when wheelchair ramp extended and vehicle travelling under 3kph

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Operates when vehicle is travelling under 5kph and any sensitive edge is activated

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• No operation if any door is forced open over 5kph

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• No operation if door override switch is on

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Operates warning light in Instrument cluster (with handbrake off)

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Red interlock on symbol on the C90+ illuminates when brake interlock is active

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

TEST 11 – ACCELERATOR INTERLOCK

• Operates when front door is opened and vehicle travelling under 5kph

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Operates when centre door is opened and vehicle travelling under 5kph (Route and Artic only)

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Operates when wheelchair ramp extended and vehicle travelling under 5kph

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• No operation if door override switch is on

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Operates warning light in Instrument cluster (with handbrake off)

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Operates warning light on C90 display

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50