VF129 - B8RLE Electrical Quality Check Sheet

• Bus number

• Site conducted

  Select

• Conducted on

  Date

• Prepared by

CHASSIS DEPARTMENT CHECKS - TEST 1 – GENERAL SPECIFICATION

• Ensure all specification electrical requirements are met

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Wiring loom installation – ensure location and installation comply with ADR42/04-9

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• - 9.1.1 Wiring must be supported at intervals of not more than 600mm

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• - 9.1.2 Wiring must be insulated at joints

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• - 9.1.3 Wiring must be located in such a position that it cannot become overheated, cannot contact moving parts, nor constitute a fire hazard owing to its proximity to the fuel system.

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• - 9.1.4 Wiring must be protected from chafing.

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• All electrical components and connectors are free of metal filings

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Comments

CHASSIS DEPARTMENT CHECKS - TEST 2 – GENERAL

• All earthing surfaces are clean and free of paint, grease, etc

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• All lugs at chassis main earth point under drivers platform are tight

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• All lugs at body main earth point in overhead electrical compartment are tight

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• All terminals are tight and secure

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• No self-tapping screws used

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Any damaged connectors are replaced

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• A/C main power/ground cables run in nylon conduit on N/side of engine

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Cables not wrapped around oil, fuel or water pipes

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Nuts (5) on body power distribution block above chassis main electrical panel are tight

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Distribution box screw unions reassembled in correct order as per Volvo body building instruction 3-0-10

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Power distribution box torque settings etc followed as per work instruction SOP-0772

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Disconnect & reconnect procedure followed as per work instruction SOP-0772

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Corrosion protection applied to chassis distribution boxes etc as per work instruction SOP-0776

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Pinch weld fitted at main electrical panel location as per work instruction SOP-0772

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Comments

CONSTRUCTION DEPARTMENT CHECKS - TEST 1 – INITIAL CHECKS

• Vehicle will start and run

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Vehicle brake and auxiliary air tanks are at correct air pressure

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Battery saver function off

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Comments

CONSTRUCTION DEPARTMENT CHECKS - TEST 2 – GENERAL SPECIFICATION

• Ensure all specification electrical requirements are met

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Wiring loom installation – ensure location and installation comply with ADR42/04-9

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• - 9.1.1 Wiring must be supported at intervals of not more than 600mm

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• - 9.1.2 Wiring must be insulated at joints

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• - 9.1.3 Wiring must be located in such a position that it cannot become overheated, cannot contact moving parts, nor constitute a fire hazard owing to its proximity to the fuel system.

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• - 9.1.4 Wiring must be protected from chafing.

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• All electrical components and connectors are free of metal filings

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Comments

CONSTRUCTION DEPARTMENT CHECKS - TEST 3 – HEADLIGHTS

• Note: High beam headlights will only operate if battery supply is ok or engine is running

  Note only

• Low beam headlights operate when headlight switch is on and low beam is selected

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• High beam headlights operate when headlight switch is on and high beam is selected

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• High beam flash operates

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• High & low beam headlights aimed correctly

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Green low beam warning light illuminates on C90+ display

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Blue high beam warning light illuminates on C90+ display Note: ID plate cannot be fitted until this check is verified

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Comments

CONSTRUCTION DEPARTMENT CHECKS - TEST 4 – PARK & TAIL LIGHTS

• Front parker/clearance lights operate when park light switch is on

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Rear tail/clearance lights operate when park light switch is on

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Rear side marker lights operate when park light switch is on

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Number plate lights operate when park light switch is on

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Dash & switch lights operate when park light switch is on Note: ID plate cannot be fitted until this check is verified

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Green parker/tail lights warning light illuminates on C90+ display

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Comments

CONSTRUCTION DEPARTMENT CHECKS - TEST 5 – DIRECTION INDICATOR LIGHTS

• N/S indicator lights operate correctly

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• O/S indicator lights operate correctly

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Indicator warning lights on dash operate correctly Note: ID plate cannot be fitted until this check is verified

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Fault detected when either front lower or front Cat 6 side indicator is disconnected (Fault detected by Volvo instrument panel tell-tale light/chime flashing at quicker rate) Note: ID plate cannot be fitted until this check is verified

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Fault detected when either rear lower or rear upper indicator is disconnected (Fault detected by Volvo instrument panel tell-tale light/chime flashing at quicker rate) Note: ID plate cannot be fitted until this check is verified

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Comments

CONSTRUCTION DEPARTMENT CHECKS - TEST 6 – HAZARD LIGHTS

• Hazard lights operate correctly

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Hazard lights operate when main switch is off

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Hazard switch warning light flashes when hazard lights on

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Comments

CONSTRUCTION DEPARTMENT CHECKS - TEST 7 – BRAKE LIGHTS

• Brake lights operate when ignition is on and brake pedal is activated

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Brake lights operate when ignition on and front door is open

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Brake lights operate when ignition on and centre door is open

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Comments

CONSTRUCTION DEPARTMENT CHECKS - TEST 8 – REVERSING LIGHT AND BUZZER

• Reverse lights operate when ignition is on and reverse gear is selected

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Reverse buzzer operates when ignition is on and reverse gear is selected

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Comments

CONSTRUCTION DEPARTMENT CHECKS - TEST 9 – EXTERNAL DOOR LIGHTS

• Operate when park lights on, ignition on and adjacent door is open

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Turn off 10 seconds after adjacent door has closed

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Comments

CONSTRUCTION DEPARTMENT CHECKS - TEST 10 – ENGINE BAY LIGHTS

• Operates when engine hatch open

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Red warning light illuminates on C90+ display (flashes when both passenger doors are closed)

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Comments

CONSTRUCTION DEPARTMENT CHECKS - TEST 11 - DESTINATION SIGNS

• Correct program installed to C90+ Drivers display

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Destination controller (C90+) powers up with master switch

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Front sign operates correctly

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Side sign operates correctly

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Rear sign operates correctly

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Comments

CONSTRUCTION DEPARTMENT CHECKS - TEST 12 – DESTINATION SIGN LIGHTING

• Front destination sign illuminates with master switch on

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Side destination sign illuminates with master switch on

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Rear destination sign illuminates with master switch on

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Comments

CONSTRUCTION DEPARTMENT CHECKS - TEST 13 – DEMISTER

• Note: Demister will only operate if battery supply is ok or engine is running

  Note only

• Demister off (1st stage of switch)

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Demister operates on low speed (2nd stage of switch) with ignition on

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Demister operates on med speed (3rd stage of switch) with ignition on

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Demister operates on high speed (4th stage of switch) with ignition on

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Demister heater off (1st stage of switch)

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Demister heater operates on low temperature (2nd stage of switch) with ignition on

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Demister heater operates on med temperature (3rd stage of switch) with ignition on

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Demister heater operates on high temperature (4th stage of switch) with ignition on

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Demister symbol on C90+ display illuminates when demister is on

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Comments

CONSTRUCTION DEPARTMENT CHECKS - TEST 14 – WINDSCREEN WIPERS & WASHERS

• Wipers operate correctly on low speed

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Wipers operate correctly on high speed

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Wipers operate correctly on intermittent

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Wipers park in the correct position

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Washers operate correctly

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Comments

CONSTRUCTION DEPARTMENT CHECKS - TEST 15 – EMERGENCY EXIT LIGHTS

• Operate at all times when master switch is on

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Front roof hatch light operates at all times when master switch is on

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Rear roof hatch light operates at all times when master switch is on

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Comments

CONSTRUCTION DEPARTMENT CHECKS - TEST 16 – DRIVER/TICKET LIGHT

• Driver/Ticket light off (1st stage of step light switch)

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Driver/Ticket light operates when front door is open (2nd stage of step light switch)

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Driver/Ticket light operates regardless of front door position (2nd ticket switch)

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Comments

CONSTRUCTION DEPARTMENT CHECKS - TEST 17 – STEP LIGHTS

• Step light off (1st stage of step light switch)

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Front door step light operates when front door is open (2nd stage of switch)

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Front door step light operates independent of door position (3rd stage of switch)

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Centre door step light operates when centre door is open (2nd stage of switch)

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Centre door step light operates independent of door position (3rd stage of switch)

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Comments

CONSTRUCTION DEPARTMENT CHECKS - TEST 18 – SALOON LIGHTS

• Note: LED Strip saloon lights will only operate if battery supply is ok or engine is running

  Note only

• Saloon lights off (1st stage of switch)

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Test function working (hold switch down for 3secs with park brake on) all led strip lighting should be at 100% intensity.

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Light intensity is able to be adjusted through C90+

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• When front or rear door open lights change to 100% intensity with engine running

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• When all doors are closed lights return to selected setting on C90+

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Comments

CONSTRUCTION DEPARTMENT CHECKS - TEST 19 – HORNS

• 2 horns installed

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Operates correctly from centre button or side button Note: ID plate cannot be fitted until this check is verified

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Comments

CONSTRUCTION DEPARTMENT CHECKS - TEST 20 – EMERGENCY HAMMERS

• Voice message “Emergency Hammer Has Been Removed” is announced two times when any emergency hammer has been removed

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Voice message repeats every ten minutes when any emergency hammer has been left disconnected.

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Warning message displayed on C90+ display when any hammer is removed

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Red hammer removed warning symbol on C90+ display illuminates when any hammer is removed

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Red hammer removed warning light on dash illuminates when any hammer is removed

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Comments

CONSTRUCTION DEPARTMENT CHECKS - TEST 21 – TWO-WAY VOLTAGE REDUCER

• Mounted correctly

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• 12 Volt checked and tested

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• 12 Volt supply connector located behind left hand dash panel and labelled “12 volt supply”

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Fused correctly (refer wiring diagram OV650014)

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Comments

CONSTRUCTION DEPARTMENT CHECKS - TEST 22 – DASH “DOOR BRAKE” SWITCH

• Switch activates door brake interlock when vehicle is travelling under or equal to 1kph

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Switch activates throttle interlock when vehicle is travelling under or equal to 1kph

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Disabled when isolator (Door override) switch is on

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Comments

CONSTRUCTION DEPARTMENT CHECKS - TEST 25 – NEXT STOP SYSTEM (BELL PUSH)

• When all doors are closed, bell pushes operate next stop chime, bus stopping sign on front header, next stop warning light in Volvo instrument panel and next stop warning light in C90+ display

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Next stop system resets when any door is open

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Next stop system resets when Next Stop Reset switch is operated

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Comments

CONSTRUCTION DEPARTMENT CHECKS - TEST 26 – NEXT STOP SYSTEM (PALM PUSH)

• When all doors are closed, palm pushes operate next stop chime, bus stopping sign on front header, next stop warning light in Volvo instrument panel, ramp request warning light on dash and ramp request light (pram symbol) on C90+ display

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Next stop system resets when any door open

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Ramp request warning light resets only when front door is opened

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Next stop system resets when Next Stop Reset switch is operated

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Comments

CONSTRUCTION DEPARTMENT CHECKS - TEST 27 – NEXT STOP SYSTEM (PILLAR PUSH)

• When all doors are closed, pillar pushes operate next stop chime, bus stopping sign on front header, next stop warning light in Volvo instrument panel and next stop warning light in C90+ display

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Next stop system resets when any door is open

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Next stop system resets when Next Stop Reset switch is operated

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Comments

CONSTRUCTION DEPARTMENT CHECKS - TEST 28 – DASH INSTRUMENT GAUGES

• All gauges operate correctly

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• All chassis warning lights operate correctly

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Comments

CONSTRUCTION DEPARTMENT CHECKS - TEST 29 – AIR-CONDITIONING

• Operates when engine is running and A/C is enabled through C90+ display

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Ambient temperature is displayed on C90+ display

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Internal vehicle temperature is displayed on C90+ display

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Comments

CONSTRUCTION DEPARTMENT CHECKS - TEST 30 - SEAT BELT TEST

• C90+voice over PLEASE FASTEN SEAT BELT Will sound out when engine is running and seatbelt is disconnected

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Comments

CONSTRUCTION DEPARTMENT CHECKS - TEST 31– CAMERAS

• Left hand camera works on C-90 screen when left indicator is on

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Right hand camera works on C-90 screen when right indicator is on

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Reverse camera works on C-90 screen when reverse gear is selected

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Rear door works on C-90 screen when rear door is open

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Comments

CONSTRUCTION DEPARTMENT CHECKS - TEST 35 – PARK BRAKE WARNING

• Ignition on, park brake released, drivers cab door open or engine not running, audible park brake removed message: “Parkbrake is not activated, please activate parkbrake” is activated.

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Ignition off and park brake released audible message: “Parkbrake is not activated, please activate parkbrake” is activated.

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Master switch off and park brake released audible message: “Parkbrake is not activated, please activate parkbrake” Note: Message can be activated for 1 hour after master switch is turned off.

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Volvo warning buzzer will be activated when ignition is off and park brake is not applied

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• If the ignition is on, the engine is running, the cab door is closed and Park Break released; the Park brake warning should not be activated.

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Comments

CONSTRUCTION DEPARTMENT CHECKS - TEST 36 – ENGINE HATCH

• Engine hatch switch assembled & mounted

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Striker plate fitted to engine hatch door

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Engine will not start while engine hatch is open (engine isolation)

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Red engine hatch open warning lights operate on C90+ display and Volvo dash when engine hatch is open

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Red engine hatch open warning light flashes on C90+ display when engine hatch is open and all passenger doors are closed

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Comments

CONSTRUCTION DEPARTMENT CHECKS - TEST 37 – TICKET MACHINE

• Ticket machine power/ground cable to be accessible behind dash riser panel

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Ticket machine has constant power – refer wiring diagram OV650014

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Comments

CONSTRUCTION DEPARTMENT CHECKS - TEST 38 – DRIVER’S BOOST FAN

• Driver boost fan off (1st stage of switch)

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Driver boost fan runs at low speed (2nd stage of switch)

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Driver boost fan runs at full speed (3rd stage of switch)

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Boost fan symbol on C90+ display illuminates when boost fan is operating

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Comments

CONSTRUCTION DEPARTMENT CHECKS - TEST 39 – WINDSCREEN BOOST FAN

• Note: Windscreen Boost Fan will only operate if battery supply is ok or engine is running

  Note only

• Windscreen boost fan off (1st stage of switch)

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Windscreen boost fan runs at low speed (2nd stage of switch)

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Windscreen boost fan runs at full speed (3rd stage of switch)

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Boost fan symbol on C90+ display illuminates when boost fan is operating

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Comments

CONSTRUCTION DEPARTMENT CHECKS - TEST 40 – LAMP CHECK FUNCTION

• Lamp check function message activates on first start up (first time master switch is switched on and engine started)

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Lamp check only operates for 5 mins once activated

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Lamp check cancelled when park brake is not applied

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Comments

CONSTRUCTION DEPARTMENT CHECKS - TEST 41 – DRIVERS READING LIGHT

• Switch on light facing driver’s window

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Light operates from switch when master switch is ON or OFF

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Comments

CONSTRUCTION DEPARTMENT CHECKS - TEST 42 – SUSPENSION AND KNEELING

• Bus raises/lowers correctly

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Bus kneels correctly regardless of front/centre door position

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• If kneeled, bus returns to normal ride height when all doors are closed and hand brake is released

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Comments

CONSTRUCTION DEPARTMENT CHECKS - TEST 43 – EMERGENCY ROOF HATCH

• Warning on C90+ is displayed when front emergency roof hatch is unlocked

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Voice message “Front Emergency Roof Hatch Has Been Released” is announced two times when front emergency roof hatch is unlocked

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Voice message repeats every ten minutes when the front emergency roof hatch has been left unlocked

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Warning on C90+ is displayed when rear emergency roof hatch is unlocked

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Voice message “Rear Emergency Roof Hatch Has Been Released” is announced two times when rear emergency roof hatch is unlocked

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Voice message repeats every ten minutes when the rear emergency roof hatch has been left unlocked

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Comments

CONSTRUCTION DEPARTMENT CHECKS - TEST 45 – BODE WHEELCHAIR RAMP/OVERRIDE SWITCH

• Note: Chassis ECS will only auto raise when handbrake is not applied

  Note only

• Ramp only operates when engine is running

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Ramp only operates when vehicle is travelling under 3kph

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Ramp control switch must be held down until ramp is fully extended

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Ramp only operates when handbrake is applied

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Ramp operates only when front door is closed

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• No front door operation from drivers control panel when ramp is moving

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Brake & throttle interlocks activated when ramp is not home

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Ramp automatically retracts when front door is closed by driver door control panel whilst ramp is extended

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Ramp automatically retracts if obstructed whilst extending

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• External buzzer will sound when ramp is moving

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Red W/light on dash & external amber warning light will flash when ramp is not home

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• With handbrake released kneeling will return to normal level when ramp is retracted and all doors are closed

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• No ramp operation when override switch is on

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Yellow W/light (Crossed out wheelchair symbol) on dash is illuminated when ramp override switch is on

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Message displayed on C90 drivers display when ramp is operating

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Message displayed on C90 drivers display when ramp override switch is on

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Chassis ECS (kneeling & raise/lower) blocked whilst ramp is extended and front door is open

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Chassis ECS (kneeling & raise/lower) enabled whilst ramp is extended and front door is closed

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• If extended whilst all doors are closed, ramp retracts when ramp control switch is pressed

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Comments

CONSTRUCTION DEPARTMENT CHECKS - TEST 46 – EMERGENCY START SOCKET - FRONT

• Socket polarity is correct

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Cables protected & secured

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Comments

CONSTRUCTION DEPARTMENT CHECKS - TEST 47 – TEMPERATURE SENSORS

• External temperature sensor installed behind front bumper on O/side. Sensor mounted in OV610001 external temp sensor mounting plate.

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Note: If only a single temperature sensor is supplied with the chassis, then this must be installed externally behind the front bumper.

  Note only

• Comments

CONSTRUCTION DEPARTMENT CHECKS - TEST 48 – BATTERIES

• Cables secured and do not foul on any of the body or chassis structure

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Battery cables move freely when battery carrier is opened and closed

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Battery terminals tight

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Comments

CONSTRUCTION DEPARTMENT CHECKS - TEST 49 – GPS

• GPS symbol located in upper left side of C90+ drivers display is on constantly

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Comments

CONSTRUCTION DEPARTMENT CHECKS - TEST 50 – C90+ DRIVERS DISPLAY

• C90+ has been loaded with correct files

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• C90+ display loads up and operates correctly when master is switch on

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Time/date is set correctly on C90+ display

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Engine temperature is displayed on C90+ display

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Comments

CONSTRUCTION DEPARTMENT CHECKS - TEST 52 – ELECTRICAL COMPARTMENT LIGHTS

• Light above chassis electrical control panel operates when compartment is opened

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Light above body electrical control panel operates when compartment is opened

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Light above driver’s locker operates when compartment is opened

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Comments

CONSTRUCTION DEPARTMENT CHECKS - TEST 53 – SECURITY SYSTEM

• Wiring accessible in overhead roof compartment

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Dash warning light/duress switch wiring accessible behind dash

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Wiring accessible at each camera position – refer wiring diagram OX590062

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Comments

CONSTRUCTION DEPARTMENT CHECKS - TEST 54 – GENERAL

• Dash, chassis & body electrical centre layout correct

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• All dash warning lights labelled correctly

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• All circuits are fused correctly

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Chassis & body electrical centre components labelled

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Spare wires/connectors on looms easily located and accessible

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• All electrical connectors, components and ECU’s are completely free of all metal filings.

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Enough cable left to enable easy removal of switches, control units, lights etc.

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• C90 D57 drivers display installed as per work instruction SOP-0198

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Check chassis diagnostics and delete inactive codes (if applicable)

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Comments