VF550-TS160 Door Safety Electrical Quality Check Sheet Ventura Systems Elec Doors

• Bus number

• Site conducted

  Select

• Conducted on

  Date

• Prepared by

TEST 01 DOOR SYSTEM

• Doors will only operate from driver’s door buttons if either the park brake or foot brake is applied.

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Front door opens and closes from driver’s door control panel

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Centre door opens and closes from driver’s door control panel (when centre door is specified)

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Driver's door buttons will not operate when vehicle is above 0km/h

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

TEST 02 DOOR 'MAINTENANCE' OVERRIDE SWITCH (Located on shelf plate/Body ECP)

• The door alarm warning buzzer will pulse every 3 seconds when door 'maintenance' override switch is on

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Red warning light in driver door control panel pulses every 3 seconds when door 'maintenance' override switch is on

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• No brake & throttle interlock operation when door override switch is on

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Front door opens and closes from driver’s door buttons if override switch is on

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

“Door override switch is on”

• With door override switch on, message displayed on C90 driver display : (route bus only)

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

TEST 03 - DOOR SAFETY SYSTEM EBS FAULT DETECTION

• Door alarm lights and buzzer sound when chassis EBS fault occurs

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Volvo chassis – Disconnect foot pedal potentiometer under drivers platform

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• "Scania K-UB / K-IB chassis – Remove chassis fuses 11 & 12 to introduce fault.

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Scania K-LB / K-NB (NBG) chassis - Fuse 64,65."

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• MAN chassis – Remove chassis relay K361 to introduce fault.

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• BYD chassis – Remove 3 out of 4 connectors on BYD EBS ECU to introduce fault. Leave power connector connected. Note: EBS fault symbol and alarms only reset after restarting the bus.

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

TEST 04 – DOOR 'EMERGENCY' OVERRIDE SWITCH ( located on DASH/SIDE CONSOLE).

• Door alarm lights will flash and buzzer will sound every second when the switch is held down

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Brake & throttle interlock will be overridden when switch is held down

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

TEST 05 – DOOR SENSITIVE EDGE TEST USING TEST ROD

• Safety system checked at three positions using test rod

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• RESULTS – FRONT DOOR - Door reopens with 35mm solid rod on the door step

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• RESULTS – FRONT DOOR - Door reopens with 20mm solid rod at 750mm above step

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• RESULTS – FRONT DOOR - Door reopens with 20mm solid rod at 1500mm above step

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• RESULTS – FRONT DOOR - Door reopens with 20mm solid rod on Random height

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• RESULTS – CENTRE DOOR (ROUTE AND ARTIC ONLY) - Door reopens with 35mm solid rod on the door step

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• RESULTS – CENTRE DOOR (ROUTE AND ARTIC ONLY) - Door reopens with 20mm solid rod at 750mm above step

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• RESULTS – CENTRE DOOR (ROUTE AND ARTIC ONLY) - Door reopens with 20mm solid rod at 1500mm above step

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• RESULTS – CENTRE DOOR (ROUTE AND ARTIC ONLY) - Door reopens with 20mm solid rod on Random height

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

TEST 06 – EXTERIOR & INTERIOR EMERGENCY EXIT BUTTONS

• All emergency exit buttons allow door to be manually opened & closed independent of main switch position.

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Door alarm buzzer& light should also active with ignition on.

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Emergency exit buttons will not operate when a vehicle exceeds 5km/h

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

TEST 07 – DOOR SENSITIVE EDGE

• Front door re-opens if electric edge is activated when closing

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Front door reopens if door leaf is obstructed when closing

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Front door stops moving if door leaf is obstructed when opening

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• When the door stops, next operation of driver’s front door button will reopen the door

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• When the edge or obstruction detection has been activated, the system shall reset by further application of the driver’s front door control button

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Door alarm buzzer sounds when front door is obstructed

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Front door alarm warning light activates when front door is obstructed

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Center door re-opens if electric edge is activated when closing (when center door is specified)

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Center door reopens if door leaf is obstructed when closing (when center door is specified)

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Center door stops moving if door leaf is obstructed when opening (when center door is specified)

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• When the door stops, next operation of driver’s center door button will reopen the door (when center door is specified)

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• When the edge or obstruction detection has been activated, the system shall reset by further application of the driver’s center door control button (when center door is specified)

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Door alarm buzzer sounds when center door is obstructed (when center door is specified)

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Center door alarm warning light activates when center door is obstructed. (when center door is specified)

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Center door sensor test completed using dowel JOX400010/JOX400011 (when center door is specified)

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Front door sensor test completed using dowel JOX400010/JOX400011

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

TEST 08 - DOOR BUZZERS

• Front door buzzer beeps once each time the front door is opened or closed

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Front door buzzer sounds constantly when the front door emergency exit button has been pressed (I.e. Emergency Mode)

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Front door buzzer beep when there is an entrapment at the front door (I.e. Sensitive Edge or Obstruction detected.)

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Center door buzzer beeps once each time the center door is opened or closed (when center door is specified)

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Center door buzzer sounds constantly when the center door emergency exit button has been pressed (I.e. Emergency Mode) (when center door is specified)

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Center door buzzer beep when there is an entrapment at the center door (I.e. Sensitive Edge or Obstruction detected.) (when center door is specified)

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Center door buzzer pulses every 1 sec when the center door is closing (when center door is specified)

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

TEST 9 - WORKSHOP BUTTON

• Pressing the front door workshop button once will open/close the front door

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Pressing and holding the front door workshop button will allow the doors to automatically cycle and calibrate the doors.

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Pressing the centre door workshop button once will open/close the centre door (when centre door is specified)

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Pressing and holding the centre door workshop button will allow the doors to automatically cycle and calibrate the doors (when centre door is specified)

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

TEST 10 – PARK BRAKE ROLLAWAY WARNING SYSTEM

• With master switch ON - Front door can only be closed externally if park brake is applied

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• With master switch ON - With park brake released and drivers cab door open, audible park brake removed message: “Handbrake is not activated, please apply handbrake now”

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• With master switch ON - Door Alarm warning buzzer sounds

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• With master switch ON - Door Alarm warning light activates

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• With master switch OFF - Front door can only be closed externally if park brake is applied

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• PARK BRAKE CIRCUIT - Center door can only be closed externally if park brake is applied (when center external closed button is specified)

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Note - Green external close button will also open the door with Master switch on and ignition on. - With park brake released and drivers cab door open, audible park brake removed message "Park brake is not activated, please apply park brake"

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

Additional Tests

• Front Door Independent Leaf - Pressing independent leaf button will open/close the front leaf of the front door (when ind. leaf is specified)

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Drag Entrapment - When doors have just been closed, triggering the sensitive edge will reopen the doors and the brake interlock will apply, provided vehicle is not over 5km/h

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

Door Alarm Faults - Door Alarm and Buzzer will sound WHEN there is a fault with the door system as following functions.

• A - FMS CAN line disconnected

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• B - Chassis CAN line disconnected

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• C - Door Minor Error Mode - Doors can still be operated - No load of at least one sensitive edge, Door CAN lost when Ignition is OFF, Door potentiometer position is too high or too low.

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• D - Door Major Error Mode-Doors cannot be operated to test Door position sensor faulty, Door CAN lost when Ignition is ON, Vehicle Speed Error, DC Motor Open Load / Short Circuit, Actuators Valve Open Load / Short Circuit

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

ACCEPTANCE TEST 01 DOOR SYSTEM

• Doors will only operate from driver’s door buttons if either the park brake or foot brake is applied.

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Front door opens and closes from driver’s door control panel

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Centre door opens and closes from driver’s door control panel (when centre door is specified)

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Driver's door buttons will not operate when vehicle is above 0km/h

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

ACCEPTANCE TEST 02 DOOR 'MAINTENANCE' OVERRIDE SWITCH (Located on shelf plate)

• The door alarm warning buzzer will pulse every 3 seconds when door 'maintenance' override switch is on

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Red warning light in driver door control panel pulses every 3 seconds when door 'maintenance' override switch is on

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• No brake & throttle interlock operation when door override switch is on

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Front door opens and closes from driver’s door buttons if override switch is on

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• With door override switch on, message displayed on C90 driver display : “Door override switch is on” (route bus only)

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

ACCEPTANCE TEST 03 - DOOR SAFETY SYSTEM EBS FAULT DETECTION

• Door alarm lights and buzzer sound when chassis EBS fault occurs

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Volvo chassis – Disconnect foot pedal potentiometer under drivers platform

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• "Scania K-UB / K-IB chassis – Remove chassis fuses 11 & 12 to introduce fault.

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• Scania K-LB / K-NB (NBG) chassis - TBC"

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• MAN chassis – Remove chassis relay K361 to introduce fault.

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50

• BYD chassis – Remove 3 out of 4 connectors on BYD EBS ECU to introduce fault. Leave power connector connected. Note: EBS fault symbol and alarms only reset after restarting the bus.

  Select Pass Fail N/A 1 5 10 30 50

  • Pass
  • Fail
  • N/A
  • 1
  • 5
  • 10
  • 30
  • 50