Information

  • Document No.

  • Audit Title

  • Client / Site

  • Conducted on

  • Prepared by

  • Location
  • Personnel

Management System

Management System Checks

  • Have all safety hazards been identified? (These should include both routine and non-routine activities and must be confirmed by a visual inspection)

  • Have risk assessments been undertaken?

  • Have the controls identified been implemented?

  • Have the occupational health hazards been identified?

  • Have risk assessments been undertaken?

  • Have the controls identified been implemented?

  • Can staff show the risk assessments and explain the controls required for the work they are undertaking?

  • Has the site identified emergency situations (as far as reasonably practicable)that take into account legislation, site characteristics and activities? (for example water, high faces, land fill, fire etc.)

  • Has the site developed documented emergency procedures been take into account the emergency situations identified?

  • Are the procedures "fit for purpose"?

  • Within the scope of the audit, can it be confirmed that all Stakeholders who may be affected by an emergency have been informed of the procedures and their roles and responsibilities? (Audit scope is limited by resources and time to confirm. The Stakeholders include Staff, contactors ,neighbours, visitors and emergency services)

  • Are testing regimes in place for Emergency Procedures where appropriate these should be based on specialist advice? (The testing regime should include drills and equipment testing)

Permit to Work

General Controls Concerning Permits to Work

  • Are all staff aware of the Permit to Work Requirements?

  • Identify a hazardous activity (or normally straightforward operation that may be hazardous in special circumstances)at the site that requires the use of a Permit to Work. Is there evidence that PTW are always raised?

  • Are all permits to work reviewed clearly and unambiguously made out?

  • Are all permits to work signed and dated by authorised 'issuing' Manager and 'accepting' person?

  • Are there suitable handover arrangements for personnel changes and completion?

  • Are the permits backed up with suitable equipment and procedures for hazardous jobs?

  • Are contractors' equipment and procedures always fully suitable for hazardous jobs?

  • As far as the auditor can reasonably assess, does evidence suggest that the procedure always results in suitable competent persons and appropriate precautions for hazardous work?

Dangerous Areas and Lighting

Dangerous Areas and Lighting Review

  • Has the site been systematically reviewed by management to identify any danger areas?

  • Are danger areas clearly marked as such?

  • Are barriers or other appropriate means in place to prevent inadvertent access to dangerous areas?

  • Are all reasonable measures taken to protect the health and safety persons authorised to work in the danger areas?

  • Where failure of artificial lighting would increase the risk to health and safety is adequate emergency lighting in place, or personal lamps if this is impractical?

Geotechnics

General Audit Observations

  • Do procedures exist to provide 'excavation and tips' rules?

  • Do the procedures cover activities to ensure safe construction?

  • Do the procedures cover activities to ensure safe operation?

  • Do the procedures define the nature and extent of supervision?

  • Do the procedures cover precautions to ensure health, safety and stability?

  • Are competent persons available to carry out appraisals?

  • Does the competence enable the identification of 'significant hazards'?

  • Are signed, dated records of regular appraisals available, including significant findings and conclusions with reasons?

  • Are these records available to all employers and persons working in the quarry?

  • Are further appraisals carried out when changes occur (including effects upon neighbouring land) or any reason emerges to doubt previous conclusions?

  • Where conclusions show the existence of a 'significant hazard', has a geotechnical assessment been carried out as soon as reasonably practicable?

  • Do clear records exist of geotechnical assessments, signed and dated by the geotechnical specialist with his/her professional qualifications recorded?

  • Where a geotechnical assessment has identified a significant hazard (instability or movement), do procedures exist to ensure re-assessment every two years? ('notifiable tip or excavations)

  • Where changes or other reasons to doubt a geotechnical assessment have occurred, has a further assessment been carried out as soon as reasonably practicable?

  • Where no significant hazard was confirmed, are records available of the geotechnical specialists specifications for future appraisals?

  • Are records available of the nature, quantity and location of any substances tipped at a notifiable tip?

  • Do records confirm that all notification has met the requirements of the Quarry Regs?

  • Are people working near faces trained to observe instability?

General Review

General Review (Can this section be split into small categories?)

  • Are all dangerous parts of machinery securely guarded?

  • Are all fixed guards securely bolted into position and in good condition?

  • Are stop buttons / trip wires in good condition and tested periodically?

  • Are fire extinguishers well positioned , inspected and confirmed in working order?

  • Are fire drills carried out?

  • Has a fire risk assessment been carried out?

  • Are there adequate numbers of persons qualified in first aid?

  • Are first aid lists well posted and up to date?

  • Are first aid boxes easily available and fully stocked? (contents must be up to date)

  • Is perimeter fencing fit for purpose?

  • Is there a fit for purpose signing in / out procedure for visitors?

  • Are roadways well marked and in good repair?

  • Are pedestrian walkways clearly signed?

  • Are benches and haul roads well designed and in safe condition for vehicle use?

  • Are bunds, edge protections, safety barriers and any precautions needed for lagoons in good condition and to specification?

  • Are daily inspections made for loose ground, loose rocks or similar hazards close to working area or roadways prior to starting work?

  • Are appropriate inspection schedules in place for fixed plant ?

  • Is plant well maintained, with fitter' schedules and records in place?

  • Are appropriate inspection schedules in place for building and the site in general?

  • Are records kept of inspections; signed, counter signed by management and dated?

  • Do such records contain details of related maintenance, tests, defects found and steps taken to remedy them?

  • Are sufficient competent persons available to carry out such inspections, tests, maintenance and consequent corrective action?

  • Are site speed limits appropriate, well signed and observed by all drivers?

  • Are signs in general clear and good conditions, conveying the health and safety messages well?

  • Is mobile plant in good condition?

  • Does it have modern suspension seats?

  • Does it have good cab ergonomics?

  • Does mobile plant have good safety kit? (e.g. good mirrors, flashing lights, reversing alarms, VMS radar, cameras)

  • Is mobile plant cabin access, egress and other necessary access around vehicles as safe as reasonably possible?

  • Is mobile plant well maintained with fitters' schedules and records in place?

  • Are seat belts fit for purpose and suitably secured?

  • Are they always used?

  • Are brake tests carried out frequently and effectively?

  • Are daily inspections sheets in use before taking vehicles out?

  • Are vehicles isolated and locked securely when not in use (including smaller vehicles such as fork lifts)?

  • Are high visibility clothing and steel- capped footwear worn by all personnel? (including visitors, drivers etc.)

  • Has noise monitoring been carried out and are mandatory ear protection zones clearly signed and respected?

  • Has appropriate risk based dust monitoring been carried out (e.g. personal dust collectors) and are dust protection requirements clearly signed and respected?

  • Is personal protective equipment well provided wherever required, of good quality, traceable (e.g. signed for at issue) and subject to effective stock control?

  • Has consideration been given to suitability, comfort and ease of use of PPE (asking the users)?

  • Are PPE provisions for visitors adequate?

  • Is the health and safety documents fit for purpose, up to date and accessible?

  • Are geotechnical inspections well documented and comprehensive?

  • Are comprehensive plans of the site easily available and up to date?

  • Is there an effective register or other central guide to risk assessments, with review status for ongoing situation?

  • Are risk assessments for ongoing work comprehensive and regularly reviewed?

  • Are the people who carry out the work familiar with the risk assessments?

  • Have all the controls identified through the risk assessment process been implemented?

  • Have lone working situations been identified and risk assessed?

  • Does the site induction procedure ensure that contractors assess their risk assessment against actual site conditions?

  • Are all new or changed working circumstances fully assessed for risk?

  • Are risk assessments in place for all maintenance work?

  • Is there an effective site Health and Safety Committee enabling effective employee participation?

  • Are minutes available for the health and safety meeting and do they demonstrate action point monitoring?

  • Are regular site inspections carried out by site employee representatives?

  • Are work procedures well constructed, risk-assessed, comprehensive, up to date and regularly reviewed?

  • Are work procedures easily located and familiar to those doing the work?

  • Does everyone adhere to the work procedures?

  • Are isolation procedures in place in all situations where they are appropriate and followed?

  • Are competence requirements clearly defined for all jobs on the site, including training?

  • Are training and development needs for individuals defined at the start of employment and at regular review?

  • Are electrical appliance tests carried out regularly and effectively, including verification that all electrical installations meet the latest standards?

  • Are site housekeeping checks carried out regularly

  • Is a regular risk based health - surveillance programme in place for all employees?

  • Are contractors insurance, qualifications, risk assessments, method statements, Health and Safety Policy confirmed?

  • Is there a fit for purpose induction process for contractors, sub contractors and other visitors to site?

  • Are contractors effectively monitored while on site?

  • Do all controls on contract work appear to be working effectively?

Health & Safety Documents

Health and Safety Documentation Review

  • Are comprehensive risk assessments for the site and operations included?

  • Are measures in place to safeguard people at the site and nearby (risk controls), including design, use and maintenance of the quarry and plant?

  • A co-ordination statement for the safeguarding measures (who, when, how the procedures and checks will be carried out)is included in the document?

  • The management structure with authorities and duties are included in the document?

  • The rules on the safe use of equipment is included in the document?

  • Details of inspection, maintenance and testing schemes for the quarry, buildings and plant, including inspection of faces for loose ground or rock prior to commencing or recommencing work are included and are signed and counter signed?

  • Is there evidence that sufficient competent people are available for these inspection regimes (record of personnel with linked competence)?

  • Are rules controlling vehicles included

  • Are excavations and tips rules included?

  • Are appraisals and assessments of excavations and tips included?

  • Are the health surveillance arrangements detailed?

  • Is a well-surveyed plan for the quarry, clearly identifying all parts where mineral extraction, processing and other 'preparation for sale' activities take place. This will be supported by ongoing survey as extraction progresses included?

  • The contents are upto date.

  • Is the health and safety document is available to all people and employers of people that work at the quarry?

  • Is there evidence that all duties in the health and safety document are carried out and procedures and plans followed?

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