Title Page

  • Site conducted

  • Conducted on

  • Prepared by

  • Machine

  • Is machine running this shift?

  • Customer

  • Job Number

  • Operator

  • Operator name:

  • Shift

  • Are all line clearance fields checked?

  • Describe gap.

  • Is there an operator and 2nd person signature on line clearance certification?

  • Describe gap.

  • Are all startup approval fields checked?

  • Describe gap.

  • Is there an operator and 2nd person signature on startup checks?

  • Describe gap.

  • Review special instructions.

  • Are special instructions being performed?

  • Describe Gap

  • Was a master shingle completed and documented correctly?

  • Describe gap.

  • Is one shingle present from each load?

  • Describe gap.

  • Inspect shingles for uniformity across sheet, also comparing variation on ends of sheet (left versus left and left versus right).

  • Does color of run look consistent?

  • Describe gap.

  • Inspect sheet looking for missing elements and confirming copy(ies) match proof(s).

  • Does sheet match proof?

  • Describe gap.

  • Utilize scanner to ensure passing grade of barcodes, including UPC.

  • Did all codes pass the check?

  • Describe Gap

  • Inspect sheet checking sharpness, color overlapping, edges of images and screened type. Use crosshairs to assist.

  • Was sheet free from registration defects?

  • Describe Gap

  • Review print-to-cut register by viewing sheet under die vinyl.

  • Was sheet free from registration defects?

  • Describe Gap

  • Review coating bleeds by inspecting sheet under die vinyl and utilizing black light checking for fit and smashes.

  • Was coating pattern correct?

  • Describe Gap

  • Check spot colors to ensure reading of delta 2 or below.

  • Did spot colors pass?

  • Describe Gap

  • Check built images to ensure they match to proof.

  • Did built images visually line up with proof?

  • Describe Gap

  • Using Zahn cup, measure and record viscosity of coating.

  • Was viscosity within tolerance?

  • Describe Gap

  • Did operator check and document viscosity during previous shift?

  • Describe gap.

  • Verify operator is pulling or marking starts and stops.

  • Are loads free from starts/stops or tagged?

  • Describe Gap

  • Verify samples have been marked for the order.

  • Were samples marked?

  • Describe Gap

  • Check ink usage and traceability sheet.

  • Is form up to date and filled out completely?

  • Describe gap.

  • Is make ready and run waste being properly documented on waste sheet?

  • Describe gap.

  • Were defects found either removed or tagged and logged on quality data sheet?

  • Describe gap.

  • Have all fields been filled out on the quality data sheet for each load produced?

  • Describe gap.

  • Was daily cleaning log completed for the current shift? Should be filled out even if idle.

  • Describe gap.

  • Auditor

  • Operator

  • Was daily cleaning log completed for the current shift? Should be filled out even if idle.

  • Describe gap.

  • Add signature

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