Information
-
Audit Title
-
Document No.
-
Client / Site
-
Conducted on
-
Prepared by
-
Location
-
Personnel
-
Time of Audit
Change Control
-
Take a photo of the change board
Standard Work Adherence
-
Supervisor Standard Work
-
Standard Work check as specified
Warehouse Area Audit (Zone 13)
-
General 5S and Safety
-
5S Standards are adequate
-
Daily cleaning schedule and accountable person is posted
-
Appropriate guardings are installed on the machines?
-
Walkways are free from tripping and slip hazards
-
PPE are being used appropriately
-
Identify area that needs improvement
-
Productivity
-
Production plan and output are updated and reviewed
-
Machines are available and working properly
-
Lean / Kaizen / Continuous Improvement
-
There is a weekly plan for kaizen
-
Actions are taken to execute planned kaizen
LES Assembly Audit
-
Indicate the changes in the area (man, method, machine, material)
-
What is the potential negative effect of the changes?
-
Are the changes performing as expected?
-
Hour by Hour Performance
-
Expected and actual output are posted on the current hour
-
Root cause for the hour misses are identified, documented and understood
-
WIP is kept at a minimum
-
Quality
-
Non-conformities have been identified, segregated and there is a process for disposition
-
QA conducts quality checks at the cell
-
General 5S and Safety
-
Area is free from slip and tripping hazards
-
Sharp objects in the area
-
Ergonomic condition in the cell
-
Only required tools, materials, and WIP on the cell
-
Tools and fixtures within the easy reach of the operator
-
Daily cleaning schedule and accountable person is posted
-
Condition that needs improvement
-
Lean / Kaizen / Continuous Improvement
-
There is a weekly plan for kaizen
-
Actions are taken to execute planned kaizen
MBF Check
-
Planning Supervisor MBF updated, current and showing effectiveness
-
Purchasing Supervisor MBF updated, current and showing effectiveness
Finalization and Sign Off
-
Plant Manager : I have completed this Standard Work to the best of my ability.
-
Signed: