Title Page
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Bus number
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Site conducted
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Conducted on
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Prepared by
VF538 - Station Quality Inspection - Station 9
FIT SALOON DOORS
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Operator has completed form VF475
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FIT SALOON SEATS
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All seats are secure and tightened to the torque specified in the SOP including wheelarch seats (Volgren fitment only) - 32Nm
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INSTALL MODESTY PANELS
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All Modesty Panels installed & in correct locations
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Modesty panel fasteners tightened correctly
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Modesty panels are fitted square
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Crash pads are fitted as per specification
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Ticket bins are fitted square where specified
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Modesty panels are free of damage
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WINDOW BACKFILL
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Windows have been correctly sealed, and excess Sika removed
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Rear desto glass has been sealed, and excess Sika removed
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FRONT DESTINATION FITMENT
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Desto door locks operate correctly
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Desto door locks engage front header by 13mm
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Foam tape is fitted to top of destination supports
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Hinge caps have been fitted
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Safety tethers are fitted and secure
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FIT DASH AND RISERS
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Minimum 10mm clearance between security loop and saloon doors
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FIRE EXTINGUISHERS
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Fire extinguishers are fitted to correct locations
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Fire Extinguishers all are tagged and stamped
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DRIVER'S PROTECTION
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Driver's protection fitted and correct to drawing
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Driver's protection perspex is undamaged
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Driver's bag storage is fitted
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Driver's door lock operates without sticking
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Driver's door lock operates without sticking
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Driver's door strap is fitted
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Timetable holder is fitted square where specified
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All fasteners are fitted and tightened
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Sealer is tidy
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Driver's protection handrail is undamaged and correct colour
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NOTICEBOARD
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Noticeboard is straight, and does not squeak
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SUNBLINDS
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All blinds are fitted to correct locations
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All blinds operational and correct
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DRIVER'S SEAT
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Drivers seat fitted and checked to operate correctly
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Air is connected and sealed
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DRIVER'S LOCKER
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Drivers locker fitted and operating correctly
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All fasteners are fitted and tightened
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FIT WINDSCREEN AND DESTINATION GLASS
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Windscreen fitted & sealed correctly
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Key rubber has been installed
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SEAL CANTRAIL TO FIBREGLASS
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All excess Sikaflex has been removed
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FIT WIPER ARMS
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Wiper Arms rest level, and don't open greater than 90⁰
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Wiper arms are free from fouling or knocking during operation
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Wiper arms are assembled correctly
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FIT ROOF HATCH RUBBER
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Roof hatch rubber has been fitted using hot water
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Rubber join is neat
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HANDRAILS
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Duct rail infill is fitted
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Seat to Ceiling handrails fitted correctly to drawing
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Clamps are tightened and rattle-free
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Correct quantities of grab handles are installed
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Seat clamps are riveted
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All vertical poles are straight
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Return air grill does not hit crossbar
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All handrails are free of damage and correct colour
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Bell Pushes are installed
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FIT A/C DUCTS
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Duct gaps are even
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Front duct clears FutureBus plastic by 2mm
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A/C ducts blanked where required
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Door mech cover locks operate correctly
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Door mech cover sits flush in corners
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Lower A/C duct extrusions clear door mech cover
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Door button covers open correctly
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Door button pull cover is straight
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DRIP GUTTER
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Drip Gutter is fitted correctly
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Drip gutter corners are rounded, ends sealed, ripple free
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All excess Sikaflex has been removed
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Exterior mirrors are correctly adjusted following gutter fitment
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MIRRORS
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Interior Mirrors fitted & correct to drawing
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Mirrors are correctly adjusted and tightened
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EXTERIOR MIRROR
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Exterior Mirrors fitted & correct to specification
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Mirror deflector is fitted
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Mirrors are correctly adjusted and tightened
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DOOR BRUSHES
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Sharp edges have been removed
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Rivet tails have been touched up
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FIT FRONT ACCESS PANEL
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Latches operate correctly
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Rubber stoppers have been fitted
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SEALING BUS
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No ingress of smoke through front during smoke test
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All sealing is complete
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Excess Sika Flex has been removed
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MUDFLAPS
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Mudflaps fitted, level and secured
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CARRIAGE KEY
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Carriage key is fitted when specified
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UNDERBODY INSPECTION
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All nuts are fastened on to seat bolts, including drivers seat & ironing boards
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Chassis number clean and legible and painted yellow
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Front bumper support brackets are fitted and touch bumper
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Wheel arch nuts are fitted
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Seat & staunchion bolts are sealed (except on BBC builds)
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Tow pin is fitted, secured with cable tie and not sitting on the bumper
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Seat bolt above air tank has nut fitted
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Corrosion protection on electric terminals
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Footrest and driver's bag storage screws are sealed
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ADR SPECIFIC CHECKS
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Driver's seat is secured using Grade 10.9 bolts
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Driver's seat fastening nuts have been marked as having the correct torque applied
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All emergency exit door buttons are operational
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All seat to ceiling poles have a bell push fitted
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No seat has less than 660mm clearance forward of the seat squab to any modesty panel, for any point above the seat cushion to 610mm above the floor
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All other vertical stanchions have bell pushes as per supplied handrail layout
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ADR 44 – Rear door validator allow a corridor clearance of 550 mm.
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