Machine Snagging List

• M-Number

• Date of Inspection

  Date

• Machine Type:

  Select H2000 H4000 H5000 H6000 HF3500 HF5500

  • H2000
  • H4000
  • H5000
  • H6000
  • HF3500
  • HF5500

• Inspected By:

  T.Cole

  K.McGann

  G.Milward

  S.Barmi

• Before starting the inspection process, all removable covers on the machine should be removed (including inside the work area). Inspection should be carried out before any part of the machine is covered in rust protecting paper

• Please ensure the machine is in a safe condition for the inspection to be carried out. The drives on the machine MUST be switched off at all times. When checking inside the electrical cabinet, the complete machine MUST be switched off

• NOTE: All metallic pipe fitting connections should be marked with a blue pen to show they have been tightened correctly. If they are not marked, they may not be tight

• Please start the inspection process at the front of the machine, and work your way systematically around the machine going towards the operator side first. Please look in detail at every area. You may see issues that are not detailed on this list. If so, please add them is the area provided at the end of the list

• In addition to these checks, the machine must also be checked for its correct specification to the internal order confirmation (IAB)

Check the functionality and alignment of the front doors

• Are the rubber buffer stops adjusted correctly?

  Yes

  No

  N/A

• Are all screws & rollers installed & tightened correctly?

  Yes

  No

  N/A

• Is the Perspex free form any scratches or damage?

  Yes

  No

  N/A

• Are the front doors aligned from top to bottom?

  Yes

  No

  N/A

• Are the doors parallel to the front guard when closed?

  Yes

  No

  N/A

• If automatic door, is the belt and drive mechanism aligned?

  Yes

  No

  N/A

• Is the paintwork free from any damage?

  Yes

  No

  N/A

Check position and condition of setting place operator console

• Is the console sat flat onto the front guarding with no gap?

  Yes

  No

  N/A

• Is the paintwork and legend plate free from any damage?

  Yes

  No

  N/A

• Do the pushbuttons fitted match specification of options sold?

  Yes

  No

  N/A

• Do the pallets provided match the ges list? (assuming slave pallets haven't been used)

  Yes

  No

  N/A

Check front guarding condition & fitting of corporate livery

• Is Machine Type logo correct, fitted flush, and not damaged?

  Yes

  No

  N/A

• Is the “Heller” logo correct, fitted flush, and not damaged?

  Yes

  No

  N/A

• Is all front guarding inside and out free from paint damage?

  Yes

  No

  N/A

Check cabling, pipework and general installation under setting place

• Are all hose lines and cables tied correctly?

  Yes

  No

  N/A

• Is the machine free from oil leaks?

  Yes

  No

  N/A

Check inside the setting station area

• Are all swarf shield brushes adjusted correctly (i.e. no gap)?

  Yes

  No

  N/A

• Are all swarf shield wipers fitted & set correctly?

  Yes

  No

  N/A

• Is the Zintec guarding finish free from any scratching or damage?

  Yes

  No

  N/A

• Is the inside of the guarding properly sealed/welded to stop leaks?

  Yes

  No

  N/A

• Is the setting place free from rust/damage?

  Yes

  No

  N/A

• Are all fixing screws fitted and tightened?

  Yes

  No

  N/A

• Is “door open” proximity switch tightened?

  Yes

  No

  N/A

• Is all cabling & connections to door switch & light ok?

  Yes

  No

  N/A

• Are fillister screws all fitted to Pallet changer lower covers?

  Yes

  No

  N/A

• Is the rubber grommet fitted in the top of the swarfshield cross beam where the swarfshield sensor cable enters the main guarding? (GEN 4 ONLY)

  Yes

  No

  N/A

Check main operators side of machine

• Is the paintwork free from any damage?

  Yes

  No

  N/A

• Is the mechanical functionality of main operator console ok?

  Yes

  No

  N/A

• Is the paintwork on the console free from any damage?

  Yes

  No

  N/A

• Does the console have the rubber buffer fitted on the underside?

  Yes

  No

  N/A

• Are cables & pipes tied into bottom cable channel?

  Yes

  No

  N/A

• Is the wash pistol holder piped back into machine guarding?

  Yes

  No

  N/A

• Are all aluminium labels fitted, aligned correctly & damage free?

  Yes

  No

  N/A

• Is the operator door function & alignment correct?

  Yes

  No

  N/A

• Is the operator door glass free from damage and scratches?

  Yes

  No

  N/A

• Is the “door open” proximity switch tightened correctly?

  Yes

  No

  N/A

• Is the air pipe to door air blast free from catching on guarding?

  Yes

  No

  N/A

• Is the cabling on top of electrical cabinet tidy?

  Yes

  No

  N/A

• Is the support bracket from bed to sidewall is fitted? (H-5/6 only)

  Yes

  No

  N/A

• Is the correct wash gun supplied?

  Yes

  No

  N/A

Check inside the work area

• Is the cabling & pipes under front cover area free from damage/leaks?

  Yes

  No

  N/A

• Is the clamping volume sensor free from rubbing on any guarding?

  Yes

  No

  N/A

• Is the Z-axis scale housing free from any damage?

  Yes

  No

  N/A

• Is Zintec guarding free from any scratching or damage?

  Yes

  No

  N/A

• Are all internal guarding screws fitted?

  Yes

  No

  N/A

• Is the rotary table free from any signs of damage or rust?

  Yes

  No

  N/A

• Is the X/Y guarding aligned correctly & free from damage?

  Yes

  No

  N/A

• Is the wash pipework aligned correctly?

  Yes

  No

  N/A

• Are all wash pipe nozzles fitted?

  Yes

  No

  N/A

• Is the spindle head free from any visual damage?

  Yes

  No

  N/A

• Has the magazine door bracket has been installed in the correct orientation? (GEN 4 ONLY)

  Yes

  No

  N/A

• Has the work area camera bung been installed below the aperture of the camera? (trolley part, nut and bung)

  Yes

  No

  N/A

Check the HELP3 unit (GEN 4 ONLY)

• Is cabling to all ProfiNet & DIO modules tidy & tied?

  Yes

  No

  N/A

• Are all ProfiNet / DIO plug connections tight? (random check)

  Yes

  No

  N/A

• Are all cables labelled? (part number & elec. ref number)

  Yes

  No

  N/A

• Is edge protector fitted where required?

  Yes

  No

  N/A

• Is the rubber seal fitted down the sides of the guard openings?

  Yes

  No

  N/A

• Are all cables & pipes from free damage?

  Yes

  No

  N/A

• Are orange caps fitted on all adjustable valve ends?

  Yes

  No

  N/A

• are all hydraulics & lubrication fittings free from leaks?

  Yes

  No

  N/A

• Is the paintwork free from any damage?

  Yes

  No

  N/A

• Are all ProfiNet modules fitted correctly with earth straps?

  Yes

  No

  N/A

• Is the spare X-Axis motor label fitted directly below HELP3?

  Yes

  No

  N/A

• Are all unused DIO ports on modules fitted with black plastic caps?

  Yes

  No

  N/A

Check the electrical cabinet (THE MACHINE MUST BE SWITCHED OFF)

• is the SBBK removed & fixed inside cabinet door?

  Yes

  No

  N/A

• Do all cables appear visually connected?

  Yes

  No

  N/A

• Is the cabinet free from wire links? (Check with electrician)

  Yes

  No

  N/A

• Is all rubbish & swarf removed from the bottom?

  Yes

  No

  N/A

• Is the correct documentation inside?

  Yes

  No

  N/A

• Are the electrical cabinet & guarding keys inside?

  Yes

  No

  N/A

• Are all plastic trunking lids fitted correctly?

  Yes

  No

  N/A

• Has the CF card cover been refitted?

  Yes

  No

  N/A

• Do all doors open, close, and lock correctly?

  Yes

  No

  N/A

• Is the cabinet paintwork free from any damage?

  Yes

  No

  N/A

• Has the “HELLER” logo been fitted on isolator side at the top?

  Yes

  No

  N/A

Check the rear of the machine

• Is the correct label for accumulator behind cabinet fitted?

  Yes

  No

  N/A

• Is edge protector fitted on both sides of rear tread plate? (GEN 4 ONLY)

  Yes

  No

  N/A

• Are both spare Z-Axis motor labels fitted? (GEN 4 ONLY)

  Yes

  No

  N/A

• Are all lubrication pipes fitted correct & not leaking?

  Yes

  No

  N/A

• Are all dragchain clamps tightened correctly? (both ends)

  Yes

  No

  N/A

• Are cables & pipes tied to rear of X/Y guard at the top?

  Yes

  No

  N/A

• Is the rear of the spindle head free from any leaks?

  Yes

  No

  N/A

• Is the rear of the spindle head correctly labelled?

  Yes

  No

  N/A

• Is the Y-Axis scale cable free from rubbing on anything?

  Yes

  No

  N/A

• Is the paintwork inside & outside free from any damage?

  Yes

  No

  N/A

• Are the rubber seal strips fitted either side of access panel?

  Yes

  No

  N/A

• Has the supplier label been removed and area cleaned?

  Yes

  No

  N/A

Check the HELP1 unit

• Is all cabling to ProfiNet & DIO modules tidy & tied?

  Yes

  No

  N/A

• Are all ProfiNet / DIO plug connections tight? (random check)

  Yes

  No

  N/A

• Are all cables labelled? (part number & elec. ref number)

  Yes

  No

  N/A

• IS edge protector fitted where required?

  Yes

  No

  N/A

• Are all cables and pipes free from damage?

  Yes

  No

  N/A

• Are orange caps fitted on all adjustable valve ends?

  Yes

  No

  N/A

• Are all hydraulic & lubrication lines free from any signs of leaks?

  Yes

  No

  N/A

• Is the paintwork free from any damage?

  Yes

  No

  N/A

• Are all ProfiNet modules fitted correctly with earth straps?

  Yes

  No

  N/A

• Has the Hydac cooler label been fitted with the correct language?

  Yes

  No

  N/A

• Has accumulator (if 200 Bar) label been fitted?

  Yes

  No

  N/A

• Are all DIO cables behind HELP1 tied up & tidy?

  Yes

  No

  N/A

• Are all unused DIO ports on modules fitted with black plastic caps?

  Yes

  No

  N/A

• Are grey cables from hydraulic unit cable tied correctly?

  Yes

  No

  N/A

• is the Cooler sensor cable removed from Hydac Cooler? (inside small panel door)

  Yes

  No

  N/A

Check the tool magazine side of the machine

• Are rubber seal strips fitted either side of access panel? (GEN 4 ONLY)

  Yes

  No

  N/A

• Is the rear of Hydac cooler & pipework free from any signs of leakage?

  Yes

  No

  N/A

• Are all hydraulics & lubrication lines free from any signs of leaks?

  Yes

  No

  N/A

• Does air purge & lubrication pipework to X-axis look ok?

  Yes

  No

  N/A

• Are transport screws for HELP1 unit re-fitted?

  Yes

  No

  N/A

• Is the slot for removable panel cut? (H-5000 only)

  Yes

  No

  N/A

• Is the complete side of guarding free from any paint damage?

  Yes

  No

  N/A

• Are hoses and cables, cable tied to Zintec tray so they do not collide with magazine tools? H2000/4000

  Yes

  No

  N/A

Check tool magazine guarding

• Is operator console arm cover fitted correctly?

  Yes

  No

  N/A

• Is the “Heller” logo correct, fitted flush, and undamaged?

  Yes

  No

  N/A

• Does tool load door open & close easily?

  Yes

  No

  N/A

• Is the magazine door perspex free from damage & scratches?

  Yes

  No

  N/A

• Is the Z profiled cover bracket for the PLT in the correct orientation?

  Yes

  No

  N/A

• Is the paintwork free from any damage?

  Yes

  No

  N/A

Check the HELP2 unit

• Is the cabling to all ProfiNet & DIO modules tidy & tied?

  Yes

  No

  N/A

• Are ProfiNet / DIO plug connections tight? (random check)

  Yes

  No

  N/A

• Are all cables labelled? (part number & elec. ref number)

  Yes

  No

  N/A

• Is edge protector fitted where required?

  Yes

  No

  N/A

• Are cables and pipes clear from any signs of damage? (visually inspect)

  Yes

  No

  N/A

• Are orange caps fitted on all adjustable valve ends?

  Yes

  No

  N/A

• Are all hydraulics & lubrication lines free from any signs of leaks?

  Yes

  No

  N/A

• Are all ProfiNet modules fit correctly with earth strap?

  Yes

  No

  N/A

• Is the bottom of HELP2 unit clean/ free of rubbish & oil?

  Yes

  No

  N/A

• Is the unit fit with a rubber seal? (L/R side)

  Yes

  No

  N/A

• Is the pipework for toolchanger door cylinder clear blue? (GEN 4 ONLY)

  Yes

  No

  N/A

• Is toolchanger door valve cable clip fitted and not a stauff clip. (GEN 4 ONLY)

  Yes

  No

  N/A

• Are all unused DIO ports on modules fitted with black plastic caps on?

  Yes

  No

  N/A

• Is the paintwork free from any damage?

  Yes

  No

  N/A

Additional issues identified

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