Title Page
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Site conducted
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Conducted on
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Location
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Auditor
CCP5 - Maintaining PIPS During Rework/Repack, WP5 - Maintaining Phytosanitary Security During Post Pack Inspection
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Notify Zespri QA in advance of repacking/reworking
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Notify Zespri QA in advance of repacking/reworking to lift market restrictions
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Inspection area is clean, pest and contaminant free and verified by Zespri QA
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Product matches the pallet list
Packaging
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Any new packaging to be kept covered when not in use and inspected prior to use
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Packaging and Label traceability forms being completed
Rework/Repack
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Only one KPIN/batch to be reworked at a time
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Each pallet is check of against the Pallet in Store list
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Complete a 50 fruit reject analysis per pallet
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Product being reworked/repacked to be kept separate from all other product by 1m outside coolstore
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Ensure Reworked/Repacked packs are staked onto the correct pallet and pallet cards are correct.
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Product check by Auditor
ISPM15 Verification
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Pallet bases are not damaged, free of dirt, debris and other contamination
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Record and verify the status of all new pallets on QUAl-FORM-006 Repack Inspection Record
Donor Fruit
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A rolling system may be used, if not donor pallets are identified electronically with and IJ hold
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Details of Donor fruit used is recorded electronically or on QUAL-FORM-006
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All Donor fruit must have at least the same market status
Verify Rework/Repack
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If Rework/Repack is done to remove defects, a minimum 200 fruit sample per pallet is reinspected to confirm that defects have been removed
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The ISO date of the Rework/Repack is recorded on the pallet card
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If Rework, for a PPQI failure, is abandoned record A next to the ISO date
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If Rework/Repack is done to remove market restrictions, has a minimum 600 fruit sample been inspected by a CCP2 ZAP/MPI approved person
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Market restrictions are only lifted when confirmed by Zespri QA
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CCP5 ZAP to verify that PIPS have been maintained by printing and signing the Repack Record sheet on a daily basis
Pallet Inspection
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Pallet inspection are being carried out at regular intervals, eg 1 in 10 completed pallets.
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Pallet inspection are recorded on QUAL-FORM-042 Finished Pallet Inspection Form
Training
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Staff trained in correct inspection techniques prior to repacking
Abandoning Repack
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Has any repack been abandoned for any KPINS/Batches
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Has a minimum of 1000 fruit been checked
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Has the Decision Criteria for Abandon Repack Due to Low Fruit Loss been followed correctly
Process Improvements
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Has there been any changes to process as a results of CAPA's, Zespri Audits etc
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What has been implemented
Uncontrolled Documentation
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Have there been any uncontrolled documentation sighted
Additional Comments
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Any additional comments
